MRP using NETPL

Hi All,
Can you explain me with the example abt MRP run using the Processing key NETPL
My planning horizon is 100 days.
And explain bit into detail. also tell which requirement will be considered in MRP run.

Hi
As explained by other forum members i agree to some extent but the things are as follows.
Planning horizon: it is the span of time for which we are restricting our production planning. e.g. to consider some seasonal palnning to meet the demand of season or for some other reasons.
Net change: Means it will consider all the changes expect the warehouse stock that happened in the horizon period.
You may run MRP on any day in planning horizon, the system will consider the net changes till the date and calculates the requirements.
As you said your planning horizon is 100 days. U must have specified the start date. On day one u will run the MRP for some 1000 No of production.
Let us say you have produced 300 No. and running MRP again after a month then the system will consider already produced 300 and plan only for 700 No.
Hope this is clear. If useful reward.
Nanduri

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MRP uses special procurement type L for material .ME174

Hi All:
   1 .When I tried to create PO for non-valued material using ME21N,SAP displayed message "MRP uses special procurement type L for material"- .ME174.
    (Non-vaued material is customized material type which has no accouting view and is supplyed by suupplyer for free.)
   2.I checked the material setting in MM03 finding that the Procurement type has been set as 'F' and the Special procurement has been set as '30'.
   3.I checked the SPRO finding that the setting as following path finding that Special procurement has been set as L.
    IMG > MM > Consumption-Based Planning > Master Data > Define Special Procurement Types
   So what other problem is with my setting or configuration for the creating PO?
Thanks.

Hi,
You may want to double check the customization entry for special procurement type 30. Do ensure you are checking for the correct plant and you have "L" maintained against special procurement in the details section.
If this doesn't help, a post in the MM forum - SAP ERP - Logistics Materials Management (SAP MM) could help.
Anoop

Consumption Mode in MRP using reservations

Hi Gurus,
I am try to use the consumption mode found in the MRP setting if SAP.
My scenario is as follows:
1) Did a forecast of a material for 3 months
2) Created a Reservation between does 3 months
Problem:
1) No compensation was made to any of the forecasted quantities (i.e if forcasted quatities was 100- and the reservation was 20-, the forecasted model remained 100- and a reservation of 20- came up when MRP was run)
Expected Results:
1) Forecasted quantity 80- and reservation 20-, i.e. total 100- not 120-
Any ideas,
Thanks,
John.

Dear Uday,
Your question is related to delivery date proposed in the Sales Order processing. This has nothing to do with the consumption mode in the material master. Instead the delivery dates are proposed as per total replen lead time and inhouse prod time from MRP views.
Regards,
Ashish

Reduce Sales Order element from MRP using MIGO (Movement Types)

Hi Folks,
I was wondering if its possible to remove the Sales Order element from MRP through a movement type using transaction MIGO.
Basically we don't want to use a delivery document to do this.
Thanks in advance for your help.
Regards,
Gilberto Li

to remove the Sales Order element from MRP through a movement type
Sorry I am not sure whether I understood your requirement correctly. You need to reduce the inventory by doing MIGO instead throgh PGI which means, the movement type will also differ. Better if you can brief about your requirement, a suitable suggestion can be given.
Incidentally, this is not the right forum to post. You can post in the following forum
[Forum: ERP - Sales and Distribution (SD) General |SAP ERP Sales and Distribution (SAP SD);
thanks
G. Lakshmipathi

MRP plans sales orders outside planning horizon

MRP plans Sales order for Finished Goods Outside planning horizon even when using NETPL. Strategy 40 is in use with 3 level BOMs. Planning horizon - 200 day. How could it be prevented?

Dear,
Please check have you assigned any MRP group to your material masters in MRP1view? Then check the planning horizon maintain in MRP group in OPPR also check same for your plant in OPPQ.
If you define it as 200 days then system will only plan the requirement which falls under 200 days with processing key as NETPL.
If we set planning horizon as 200 days then in the material in which MRP relevant changes happened in last 200 days will only be planned. Planning horizon is the period beyond it, requirements don't generate planned orders
Please check and revert back.
Regards,
R.Brahmankar

Planning run with NETPL

Hello Friends,
I am using NETPL planning run and planning horizon is 3 months. I have a material for which requirement exists in Oct 2011.
When I saw the planning file entry I saw only NETCH is ticked and not NETPL. Till this point is okay.
But when I execute the MD03 with NETPL, system is creating purchase requisition for this requirement.Actually system should not have created the PR. I can understand the system creating the PR with NETCH. Please explaing why this is happening.
Thanks,
PL

Dear ,
Fundamentally , if you are using NETPL in MD03/MD02/MD01 , then any requirement with thin 3 months of Planning horizon should be planned only and will not cosider the requiirement beyond PH.
Please check the following :
1.Check in OMDX-What is the Planning Horizon ?
2.Did you maintain MRP group in MMR -MM02-MRP1 view ?? If you are using MRP group and defined a Planning Horizon for this MRP group, then the priority will be for the Planning Horizon pertaining to MRP group rather than the Planning Horizon pertaining to Plant.Just check the planning file entries. I think these materials must be having planning file entry with NETCH so it will not consider the total planning horizon even kept in OMDX.
3.What is the Re-scheudling Hozon kept in OPPQ-Define Carry all over all plant parameters?? Did you select Create Purchase Req Indicator as 2 OR 1 ?? Please refer this thread : MRP run creating extra proposals
4.Compare the Factory Calander set up with holidays for that particualr Planning Hozon period in work days .Even it is not that important .
I suspect the NETCH in planning file entery where as you r planning with NETPL.
Check all those points and come back .
Regards
JH

Regenarative planning in MRP

Hi guys,
When we r going live & for the first time MRP is going to be run in the production server <b>do i need to maintain the processing key as NEUPL?</b> ,
for my scenario i will be using NETPL
How to make processing key as NETPL, Create purchase requisitions as 1,Scheduling as 2-as default settings

Dear,
Processing key will group togather the materials to be planned.
As sson as any change happens in the material in terms of staock/requirement/issue then a entry will be filled in a planning file entry
NEUPL is used for the first time where we want to plan for all the materails irrespective of wthether there is a entry in planning file or not...usually we will run it during go live.
NETCH -all the materials which are which have entry in the planning file and are in total horizan to be considered.
NETPL- materials having planning file entry and are with in planning horizon...which is mentioned in the customizing for a plant.
your second question - Defaut for the values can be defined in defferent ways
You can goto MD02/MD01/MD03 and enter all these valuesa and follow the menu path
settings -->save...it will be permanent for your ID.
please also go tyhroug the sap std help for futhur information
In the initial screen for the planning run, you can use the creation indicator to determine whether purchase requisitions are always to be created or whether they are only created in the opening period, or whether delivery schedules are to be created, and so on.
In this step, you can define special creation indicators for the MRP groups:
creation indicator for purchase requisition
creation indicator for MRP lists
creation indicator for delivery schedules
The values specified here are taken into account in the planning run
The following is valid for total planning:
The creation indicators that you manually entered at the beginning of the planning run only has default status. They are only valid, if the SAP system does not find any creation indicators via the MRP group.
The following is valid for single-item planning:
Here, only the settings in the initial screen are valid. The settings made in Customnizing have no effect.

MRP should touch sales order requirement of 30 days Horizon Only

Dear Experts,
I have a requirement from client. In planning strategy 40, a sales order is entered of delivery date more than 60 days from today.
Today is 17.04.2015, and the sales orders which under range of 1 month from today, i.e 17.05.2015, that much sales orders should only be considered by MRP run and other should be unplanned by MRP.
I tried to test with planning horizon of 30 days in MRP and run MRP with MD02. But, still it is planning sales order 01.07.2015
Please suggest how to map this. ( Soln Other than Schl Line category CN/CP manual change in sales Order)
Best regards
Shailesh

Hi Shailesh,
Use planning horizon as you mentioned and while running MRP use the Processing key NETPL on the MD01/MD02 screen as shown below.
If you use this key, system will plan the requirements with in the planning horizon.... in your case 30 days.
Hope this helps.

MRP problem in case of MD51

Hi,
I have not activated MRP in OMDU tcode. So at the time of MRP run I should get error that "Requirements planning is not active in plant XXXX" but in case of tcode MD51 this is not the case.
When I am running MRP for WBS element using MD51, I am getting planned order for a header material assigned but at the same time let me tell you, system is not exploding BOM for the same.
My concern is in case of deactivated MRP for that plant why system is not giving error and allowing me to run MRP using MD51..??

Hi,
Go to se16 enter the table J_1IRGSUM and Check the material quantity available.
Regards,
Chetan

MRP Type V1 - How to take open Purchase Orders into consideration

hi I'm having a problem with a material which is setup as MRP type V1.
When running MRP using NEUPL a purchase requisition is created as expected based on re-order point on the material master. At this point the Purchase Req is converted to a PO, but the delivery date maybe pushed out before saving. Running MRP after pushing out the deliver date on Purchase Orer generates another Purchase Requistion with a delivery date before the PO. Is there a way to get MRP to take the open PO into consideration rather than suggesting another PO ?
Our planning horizon is set to 365 days.
Is it possible to get MRP to see the PO and not suggest a req ?
Thanks for any help

I have checked the availability check and we are using one that is ticked to include purchase orders. this does not seem to have any effect.
The lead time on the item is 5 on the material master and 15 on the infor rec which is not that high ?
and when running MB02 for the item I am running with Create Purchase Requistion = 1
is it that what I'm expecting is unrealistic? i.e that for re-order point materials MRP is only going to take into account the lead times and if there is a Purchase Order with a delivery date outside of the leadtime the system will see that we need to reorder and generates a Req within the leadtime without looking out futher to see what's on order ?

MRP does not creates Shcedule Line

I have a valid scheduling agreement LPA in place. Scheduling Agreement is approved and released status.
I have source list also maintained for same scheduling agreement with long validity and MRP indicator as 2 - Create Schedule line automatically.
I am running MRP using following parameters in MD02.
Processing key          NETCH               Net Change in Total Horizon
Create purchase req.    3                   Planned orders
Delivery schedules      3                   Schedule lines
Create MRP list         1                   MRP list
Planning mode           3                   Delete and recreate planning data
Scheduling              2                   Lead Time Scheduling and Capacity Planni
Even schedule line and other parameters maintained properly, MRP creates planned order and does not creates Schedule Line automatically. Material Master is maintained MRP Type PD, Lot Size as Replenishment to maximum stock level, Safety stock, No strategy and availability on.
What I am doing wrong? With same setting in other system it is working perfectly fine.
Any feedback appreciated.
Thanks
PP

Hi
Check whether the Agreement Open Target value .
If the target quantity was completed . so system will not create the Schedule lines for the material
2. If you mainatian the open period in the smk.
so system will create the planned order instead of schedule agreement. check

MRP schedule lines are not created by MRP

Hi !!
I have a finished product ""111-2523-64"" and in its BOM i have a semifinished product ""111-2523-64-010"" produced(Inhouse)& three raw materials .
For the Raw Materials I have made the scheduling agreement & source list with indicator ("2"" create schedule lines automatically""
Problem -: Now when I run the MRP using T-Code MD02 the system is planning the finished & semifinished product
*but no schedule lines are created for the raw materials.*
Please Guide , Itz very urgent.

Vijay , Pleae clear
I have a doubt
I am having one finished product & in its BOM i have three raw materials.
I have created the scheduling agreement for these three raw materials and source list too.
now when i run the MRp for finished product using t-code md02 the schedule lines must be generated for these three raw materials.
or
i have to run the MRP (seperately using T-Code Md01 ) for these three raw materials
Please guide , its very urgent.

Schedule Lines not created from MRP

Hi !!
I have a finished product ""111-2523-64"" and in its BOM i have a semifinished product ""111-2523-64-010"" produced(Inhouse)& three raw materials .
For the Raw Materials I have made the scheduling agreement & source list with indicator ("2"" create schedule lines automatically""
Problem -: Now when I run the MRP using T-Code MD02 the system is planning the finished & semifinished product
*but no schedule lines are created for the raw materials.*
Please Guide , Itz very urgent.
Regards
Rahul Bhardwaj
9909986406

Dear Rahul,
When u r running MRP maintain '3' for Delivery Schedules Field under MRP Control Parameters ( T Code MD02). Sheduling Agreement should be valid. If there is sufficient stock on hand compared with the requirement then system will not create any Schedule Lines. In material master of raw Materials on MRP2 view Procurement Type should be Maintained as 'F'. If u have maintained 'E' or 'X' then MRP run will not create schedule lines.
Regards
Sunil Kumar

Schedule Lines not getting created in MRP

Dear All.
I created Scheduling agreement and assigned this Scheduling agreement in Source list with indicator 2 which is u201CRecord relevant to MRP. Sched.lines generated automaticallyu201D
Then I run MRP using MDO3 and parameters
Processing key: NETCH
Create Preq:     1
Del schedules:     3
Create MRPlist:     1
Planning mode:     3
Scheduling:     2
But still the results shows as its creating Purchase Requisition .
What can be reason for this?
Please let me know your thoughts on this
Regards
Shyam

hi,
Normally this shd not happen if the data is maitained properly....
I mean you shd check the run results from MD04/06..in which check which sourcelist the system/MRP has taken while run..is this source same as you maintained....
Yes check header data....
As you are saying that yes, the sch. agr. validity lies, but only this doesn't mean that del. sch. will generate....you have to check the schedule dates which would have mentioned for the generation of del. schedule...if this date is later, means, tomorrow or day after tomorrow even though its in validity period, system will not generate del. sch. for this sch. agreement...then system will PR...
Also, if you always want delivery sch. to get generated in your normal process, then in the MRP group customising setting you can tick for the del. sch. generations...
Regards
Priyanka.P

Super BOM doesn't generate while run MRP from Sales Order

Hi all,
I am trying to make a Super BOM
where i have a material x as finished product, and i have 2 material as component for that finish product ( A and B )
i already create characteristic and assign it to the class 300, i also have created the configuration profile for the finish goods material and the object dependencies selection condition type for those material component in the BOM Item,
i also have check using simulation CU50 and the BOM is ok
But when i try to create Sales Order, entry the characteristic and run the MRP using MD02, the Super BOM doesn't explode
Is there anyone who can help to solve this problem??
Regards,
Marufat

Hi,
Does any planned order generated for the finished material? or you are talking about the components explosion?
If all the answer is Yes, then check and maintain the 2 collective requirement in MRP4 tab for the components material master.
And reprocess the MRP and check.
Thanks
Hrishi

MRP using NETPL

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