MRP  with firm plan orders scenario.

Dear all,
we are in process of MRP implementation.
where client having every month a plan of Three months in which first month plan is fixed whereas two months are tentative.
to achieve this we have used Planning time fence of 38 days as we run MRP on 22 of every month.
On next month we have to inactivate first plan and create  anew plan ,I wanted to MRP Run for new plan with last firm orders. But is found that
when we run MRP,the plan qty of 22 to 30 date has been reducing Plan qty of next month.whereas we want 22 to 30 qty(e.g. say 100 Nos)should be as it is and also suppose next months Plan is 500 qty then it should have to create plan orders for next month as qty 500.and not as 400 Nos
Planning strategy is 11 as gross planning and PIR consumption at the time of Goods reciept.
Regards,
Pravin K.

Dario,
Give u the details.
Material is with statergy - 11       ( with mixed MRP indicator )
Material is not configurable .
consumption mode is Backward forward with 38 days.
we are not using any sales order generate the requirement.
we are not cleaning the PIR also because every month we create new Requirment plan by deactivating the old one.
I Guess You have understood the scenario.
Regards.
Pravin Kusumbe

Similar Messages

  • After firming planned order, new planned order is generating in MRP run

    Hi Experts,
    I am using SAP AFS. Planning strategy is 21- MTO with Project settlement. MRP type is PD. Lte size is EX. Procurement type is X.
    We are using the production versions. Individual / collective reqmts is 1. Planning time fence is not maintained.
    In sap AFS T.Code for MRP run is /n/afs/md02. After receiving the Sales order, MD04 screen gets updated accordingly and I am running the MRP.Planned orders are generated accordingly. I am firming the planned order manually through MD04. The satr mark is also appearing.
    My problem starts now. If I am running  the MRP again for the same requirements another planned order of the same qty. is getting generated. That means after the second MRP run, I am having two planned orders (one firmed plnd order) and second is the new planned order. My requirement is that MRP should not generate any new Plnd. order / PR's if there is no new Sales order.
    The parameters for MRP run are "1" for "Create PR's", '1" for "Plng Mode" and '"1" for "scheduling ".
    I have tried in all the possible ways, but of no use. Still new plnd order is generated after firming the 1st plnd. order in MRP run.

    Thanks all for your feedback..
    @ Vishal
    1. Yes, Both Old firmed planned order and newly generated planned order have the same grid value
    2. For both the planned orders :
    Special Stock is E u2013 Orders on hand,
    Consumption is V,
    Sales order is the same (As we are using MTO , Strategy 21) and same WBS element.
    3. First planned order is not in the assigned tab of MD04. This means that has been allocated to some object. u2013 I didu2019nt got this point. Can u please elaborate?
    @ Nikhil
    1. Quantity of sales order is not reducing after firming the sales order
    2. Account assignment category for both the planned orders is u201CZu201D - Indiv.cust./project
    I have made some more observations and found the following differences between the two planned orders
    From  MD04 , keep the cursor on corresponding planned order
    & click on upward arrow ( available on bottom side of the report).
    It will show what will be the originating requirements i e. for which requirements this planned order generated.
    For Firmed planned order it is taking me to screen u201CPegged Requirements
    u201D*And the following data is present:
    Planned dates: 04.07.2010
    MRP element No. 3100001185 (Sales Order No.)
    MRP element item 100
    Scheduling No. is 1
    MRP element indicator - VC u2013 Order
    MRP element data- 3100001185/000100/0001
    Plng segment u2013 3100001185000100000
    P.O / Order Type u2013 ZX
    Rec/reqd Quantity 10
    MRP element u2013 Order
    For new planned order generated, I am going to Screen *u201CProcurement without Requirementsu201D
    *The following data is present
    Planned date 03.07.2010
    MRP element No. 0000123522 (Planned order No. of the newly generated after MRP Run)
    MRP element Ind. u2013 PA
    MRP element data 0000123522/SO
    MRP element item 1
    Scheduling No. 1
    MRP segment 20
    Plng segment u2013 3100001185000100000
    Rec/reqd Quantity 10
    P.O/Order type- KD
    MRP element u2013 Plnd Order

  • Problem with scheduling planned orders in MRP

    There is a problem with scheduling planned orders in MRP. SFG is assigned to the BOM of FG. No inhouse production time maintained in the material master of SFG & FG. routing maintained for both . In OPU5 scheduling & capacity reuiremnts tickmarked for detailed scheduling. Scheduling level - via detaied scheduling. Scheduling type - backward. Adjust basic dates , adjust dep. req. to order start set. In MD02 , scheduling is via ' lead time scheduling'.
    My problem is the start date & time & finish date & time is same for planned orders of FG & SFG in the detailed scheduling tab of the planned orders. (Duration is same because of same capacity requirements on the same work centre. But how is the finish date same for both SFG & FG?)
    (Capacity requirements are being generated.)
    What could be the problem ?

    Dear,
    By scheduling the routing and maintain lot size dependent time in material is best practice and result of scheduling will be consistent.
    If you want SFG before FG you need to define lead time offset in BOM or need to maintain the floats before production.
    Hope clear to you.
    Regards,
    R.Brahmankar

  • Firm Planned Order and receipt.

    Dear Master,
                         Here i am working on LTP or PP-PI industry but i am enable to understand meaning of Firmed Planned order and
    Frim Receipt pl tel me some differeinated point with sutiable example? also tel what is purpose of both.I want exact concept
    of frimed planned order and firm receipt. Pl give me your feedback early.
    Regards
    Ravi

    Dear ,
    Firmed Planned Order : It is used when you don't want certain planned orders to change during subsequent MRP runs.
    Say today you have created certain palnned orders. In a normal scenario, when you do the MRP run again, the planned order may get changed if the requirements have changed. However as a normal business practice, it is not desired to change the production plans everytime there is a change in the requirement...especially in the immediate future (maybe a week or so).
    We set this as the planning time fence depending on the MRP type settimg in the material master, you may have firm orders.
      Apart from MPS items, MRP will also generate firm planned orders for materials with MRP type P1 to P4. In addition to the above, any planned order that is manually changed is also firmed.
    Look in to Check MRP Type  in SPRO-MRP-Firming Indicator  and press F1.
    Firmed Reciept : Purchase Order , STOs, Production Order which are reciept element and adding stock to existing stock -unrestricted .
    Hope this  gives you some idea
    Regards
    JH

  • Changing MRP controller for planned order

    Hello experts,
    Is there any way the planner could change the MRP controller of a planned order within MD12 ? We are using ver 4.7 and this field is not enabled. Currently the planners are creating prod orders much in advance and are looking to move to a process where they firm planned order. We are using project stock planning structure so more that one planner may create orders for the same material. So when one planner review the material planning for one project he would firm the planned order and assign it to him for leater conversion.
    Note: I the config I didn't saw any field selection control for planned orders.
    Thank you in advance for sharing your wisdom.
    Francois Paquet BPA
    aeronautive industrie

    Francois,
    Very interesting question. However I never had to change those fields in either planned or prodcution orders.
    Both orders master data fileds are disabled.
    However since your are working with project orders ( or netwrok orders ) system would be giving you specific planner order hard tied to the project order ( similar to Made to order scenario).
    Planner could use MD51 ( project planning ) & MD4C ( option for Netwrok or WBS element ) for monitoring progress of his /her order.
    This way planners do not have to go by MRP controller data.
    Hope this provides some new thoughts.
    Thanks,
    Ram

  • Deletion of firmed Planned orders

    Hi,
    I want to delete the firmed planned orders & Purchase Requisitions for Multiple plants,(Not using MRP Run) so can any one advise me if there is any SAP standard transaction or Program available.
    I have tried using MD19, but here we can pick firmed Planned orders only w.r.t Material or MRP contriller, we can not select Planned orders of whole plant (or) for Multiple plants.
    Please let me know if required any further information.
    regards,
    PR

    Hi,
    Not sure if CO41 can meet this need. If you select the lines & click on delete it is just removed from the list & not from the database. However if there is any new functionality added to CO41 for deletion would be glad to know.
    However for mass deletion of planned orders you can do this via a Z program using Bapi - BAPI_PLANNEDORDER_DELETE & for Purchase Requisitions use BAPI_REQUISITION_DELETE along with BAPI_TRANSACTION_COMMIT. Provide your specifications to your abaper & it should be possible.
    Regards,
    Vivek

  • Make to Order- Avoid creating Firmed Planned Orders

    Hi Gurus,
    I am using strategy 50 for one of my materials and when i create sales order agains that material a firmed planned order is created automatically. As this is firmed planned order in case i stock in material for that sales order and fullfill its requirement and run MD50 MRP against sales order. The planned order still exists as it is firmed where as i need it to be deleted after running MD50, because required quantity has been fullfilled using transfer posting from another stock. Please suggest how can i achieve it. Is there any configuration available to create unfirmed planned orders instead of firmed planned orders against sales orders? as unfirmed planned orders get deleted after executing MD50 in such a scenario.
    Best Regards,
    Shah

    Dear,
    What is your MRP type for these material? Use PD and check
    Check the planning time fence field for those materials. If the requirements are within the planning time fence, then it will create firmed planned orders.
    Go to OPP1Master Data- > Check MRP Types--- here, on "Control parameters" tab you can find the desired field called "Firming type". Make it bank then system will not create the Firmed planned order.
    Also refer this link,
    Re: firmed planned orders
    Regards,
    R.Brahmankar

  • Change firmed planned order to Unfirm Planned order

    Hi ,
    if we change firmed planned order to unfirm planned order ,is there any effect on WIP and routing changes?
    please respond with an answer.
    Regards
    Rekha
    Edited by: REKHA MAHAJAN on Mar 31, 2008 1:34 PM

    Hi Rekha ,
    planned order Unfirmed -
      will allow automatic changes with respect to requirement
    planned order firmed  -
      Any manual change in the planned order is called firmed
                                                          and will not allow any automatic changes with respect to requirement
    Planned order is just the requirement only there will no change in the WIP .
    for example : you have some requirement say PIR is 50 on 31st march you perform MRP
    by selecting the MRP type so that you will get firmed planned order for 50
    on  1st you have another requirement ( PIR )  for 100  and if you perform MRP again system will create another planned order if this is also firmed . you need to convert manually into production order.
    once planned order is converted into production order and there is no link with either routing or
    workin process with planned order and is meant for only open production orders . You can convert all the planned orders collectively also
    if any doubt come back
    regards,
    Vimalbalaji.J

  • Firmed planned order creates a type of firmed horizon

    Hi Gurus,
    we had following system behavior the other day (actually a few months ago) that we weren't able to explain.
    It was beginning of November and a colleague of mine was creating his production schedule for the week before x-mas (i.e. another 7 weeks in the future). He was working at it and was called away for something and postponed the planning to another day in the week. The next morning he noticed that the MRP considered everything between today (must have been around the 5th of November) up until the 18th of December (the day he had firmed the planned order to) as a firmed horizon and didn't want to put any planned order inside.
    Even worse... all planned orders created by the MRP - now scheduled for after the 18th - had an exception message to schedule them in, as they came too late.
    Did anybody ever experience this behavior? If yes, please let me know, where I can manipulate this!
    Any help greatly appreciated!
    Thanks & regards,
    Bobby

    Hi Rupesh,
    first of all: thanks for joining!
    here are the answers to your questions:
    1.) lot-size = EX (i.e. not periodic)
    2.) no overlaps defined for EX in OMI4
    3.) no time fence and the rescheduling horizon is set to 100 days
    Looking at the rescheduling horizon and what is described in the OSS-note, I think I found it. The system actually works as designed. What we failed to do was to update the factory calendar with the downtime over x-mas back then. If we had done so, the demand would have been pulled forward, which means that the firmed order would have been consumed, instead the demand was distributed over the following for weeks.
    With the rescheduling horizon being so long, the system used the firmed order to cover all up-coming demands first using the firmed order before the MRP created other planned orders. It just happened that this one order was so big that it covered everything until then and that it looked like a "firm period".
    Thx for your help!
    Points will be awarded for pointing in the right direction...
    Regards,
    Bobby

  • Automatic Firmed Planned Order / Mass Change Planned Order

    Hi PP Gurus,
    My requirement is I want to make all planned order created from planning run will be automatically firmed. I tried several option :
    1. MRP type : P1, automatic create firmed planned order within planning time fence but for new requirement, planned order will be created after planning time fence date. Example planning time fence date lies on 20/10/2011
    PIR
    09/2011     3 pc
    10/2011     4 pc
    end of planning time fence date
    11/2011     5 pc
    run MRP
    Planned order firmed for month 9 and 10. for 11 is not firmed. But the problem is if PIR on month 10 is change from 4 to 6. the other 2 planned order will be created at end of planning time fence date.
    Is it possible for planned order created at appropriate date as requirement date ???
    2. Mass Change of Planned Order
    I browse the help SAP there is function module : MD_SET_ACTION_PLAF for mass changes of planned orders.
    http://help.sap.com/saphelp_46c/helpdata/en/9e/e84226c1c311d3b54a0004ac160649/content.htm
    I execute it with SE37 but i don't know what should i do with this function module after the next screen.
    In my mind, there will be selection screen for choosing which planned order will be perform firmed action.
    Any other idea to solve my requirement is welcome.
    Regards,
    Arman Lie

    Dear Arman,
    Use T.Code MD19 for firming the planned orders,also check MDBA for firming the planned order.
    For your first question let me check and revert back.
    Regards
    Mangalraj.S

  • Scheduling firmed planned order

    Hi all,
    I have follwoing situation:
    In the MF50-planning table firmed (as customized in REM-profile with parameter "Allways Firm")
    planned orders are created manually also in the past/backlogs.
    The MRP/program RMMRP000 is updating the production dates of these FIRMED orders to the actual date/today. Because of this the planned order is shown on the actual date in the MF50 instead of the original planned production date in the past..
    Usually the MRP doesn't consider firmed orders regarding their quantities and basic-/production-dates. In our case the MRP is changing production dates what is not expected.
    Do you have ideas about this ?!
    Thanks,
    markus

    Hi,
    MRP-type is customized with firming-type '2-Automatic firming and order proposals rescheduled out'.
    Firming indicator has not been changed after creating the planned order in the MF50/Planning table; this has been already checked in MD04/MD13.
    Further ideas ??
    Regards,
    markus
    Edited by: Markus Krauss on Aug 5, 2010 8:55 AM
    Edited by: Markus Krauss on Aug 5, 2010 9:37 AM

  • Planning time Fence and  Firmed Planned Orders

    Hi,
    Withing our 30 days planning time Fence, MD04 is showing * mark against the planned order, but when we drill inside the planned order, Firming indicator is missing.
    Using M1/ P1 MRP type.
    1) Is this a correct oservation?
    2) How does it affect the availability check, if we are considering Firmed Planned order to be included in the Av Chk. Will this planned order be considered with the Availability check?
    Thnx!
    Abhi.

    Dear,
    Let us understand with an example
    MRP type = P1
    Time fence = 30 days
    Let say you have created 3 requirements
    01.12.2007 - 100 TO
    01.01.2008 - 100 TO
    01.02.2008 - 100 TO
    Let me know what are you expecting the syatme to do if you run MRP  today?

  • Regarding deletion of firmed planned order

    Hi PP Gurus,
                 I want to delete the firmed planned order of header & component materials. Scenerio is after the mrp runs the planned orders are created and automatically gets firmed. Now sitation is that system contains the firmed planned orders for the past period,  with the firmed requirments for the dependent requirment( Components). Now system has a plenty of unnecesary of requirments that in actual is not present. Problem is planned order for the header materail & components are firmed. So that it cannot be changed during the planning run.
                Client wants to see in MD04 only those requirements which are actually present. Can u tell me how can i delete the firmed order. If i manually delete the firmed order of header material in next MRP run requirment not showed for the header but still the requiment for components is showing, That is the main problem .
    Thanks in advance
    ACP

    Hi,
    It will use only if you use MRP group in material master MRP1 view.
    Goto OPPR by entering strategy group ex. 0010
    In that Check Consumption mode & Define roll forward period.
    Input the no of days in roll forward period to delete the old firmed planned order created before.
    So all the firmed planned order will get delete in the next MRP run.
    Regards,
    Dharma

  • Firmed planned order  in MS04 and MD04

    Dear EXPERT
    PLZ Could any one help me to found the reson of this issue:
    the  results in LTP simulation MS04 is not equal to MRP run MD04 .
    when we  search for  the reasons which cause that variance we found it as follow
    *In MD04 the Firmed planned order did not explode the BOM again which is standard SAP functionality, but in MS04 the system explode the BOM although may be some amendments occur in the BOM.:
    Best Regards,

    Hi,
    according of my previous question .... I found in SAP Help (performance assistant) the following
    Dependencies
    When the system copies firmed planned orders, it only copies the headers of the planned orders. That is, BOM items that were changed manually in the planned order are lost during the copying process.
    that means the LTP ONLY READING BOM IN MASTER DATA AND IGNORE BOM items that were changed in firmed planned order so its SAP function.
    that lead me to update my question:
    if  any existing tools or  Badi make LTP  read items were changed in planned order ????
    with regard

  • Delete firmed planned order, pr or schedule lines

    Hi All,
    Do any user exit, functional module , sap notes is there to delete the firmed planned order, PR, Scheduling line
    while run the MRP.
    Thanks
    vraj

    Roll forward period
    To automatically update the master plan, you can set the system so that firmed planned orders that were scheduled before the roll forward period can be deleted during the planning run. With this function, all planned orders, for which there are no longer any requirements, are deleted.
    Note on roll forward period
    In step "check MRP types", you can maintain the indicator "Delete out-of -date planned orders" which is used to set the system so that firmed order proposals, that lie beforethe roll forward period, are deleted in in the planning run. At the same time, new planned orders are created that are adjused to the current situation. (Or depending on the fixing type the old order proposals are displaced to the end of the planning time fence.)
    Hope this suits your requirement.
    Regards
    Ratan

Maybe you are looking for

  • How to unpivot in SQL Server 2008 R2

    Hi, I have data like below: AvgPetrolPrice AvgKerosenePrice AvgGasOilPrice GrowthRatePetrol GrowthRateKerosene GrowthRateGasOil 685 689 688 0.21 0.21 0.21 I need output like below: Product Avg for the Year Growth Rate for the Year Petrol 685 0.21 Ker

  • Feature Request "Copy of column-name" in 2.1.1 not working

    Scanning all the feature requests added to 2.1.1, i came across to the following one: Title: Copy of column-name Description: after getting the query result it would be greate if we can mark the column-name and the copy the name of the column to the

  • Create a "Date" class & modify, ouput incorrect - why?

    hi, Would you mind explaining to me what i did wrong with my code... when i run the main() i get: ..today . : . tomorrow mm/dd/yyyy : mm/dd/yyyy 12/28/1949 : 00/29/0000 12/29/1949 : 00/29/0000 12/30/1949 : 00/29/0000 12/31/1949 : 00/29/0000 12/32/194

  • Orantcp9.dll System.AccessViolationException

    Hi i have some problems with the oracle client. Can anybody help? I get this error in the Evenlog Description: Faulting application x.exe, version 2.6.6.1, faulting module orantcp9.dll, version 9.2.0.6, fault address 0x000056a4. And this error from t

  • Freeze on start - damaged preferences file

    For the past several weeks I repeatedly can't start Lightroom 5.6 and now 5.7 without first deleting the preferences file, which apparently is repeatedly damaged. Once this is done I can restart Lightroom and reset my preferences. This occurs on two