MTO Process

Dear Guru's,
I am running MTO scenario for a plant. Maintained strategy group for finished product as 20 & for raw materials as 70. The indiv / collective requirement for FG is 2 & for RM is 1. As per standards, the stock for raw materials should be under particular sales order which means system should not consider plant stock.After running MRP throgh MD50, Purchase requistion got generated for raw materials, But, when converting the planned order to production order for finished product, system is giving message as " All materials are available". As system should not consider plant stock, it should raise PR for RM which later will be converted to PO & when the material is received, GR will be done & the stock will be visible under sales order stock. My question is As when the PR for the RM is generated, why is system giving message as " All materials are available" ?
Request you to provide the inputs.
Thanks in advance.
Regards
Kalyan

Hi Kalyan,
With the setting you have mentioned, system will not consider your entire BOM as MTO. Only FG is considered as MTO and the RM is not considered as MTO by MRP (it is preplanning with assembly).
You are expecting - "Raw materials should be under particular sales order which means system should not consider plant stock". This is correct when only strategy 20 at FG is used, but you are also using 70 for RM. Here if you remove strategy 70 from RM and then run MRP then it will give result as per your expectation.
As you are using strategy 70 for raw materials, so system will consider the plant stock while checking availability of raw materials (even if you are using strategy 20 for FG). Because strategy 70 is Planning at assembly level.

Similar Messages

One Sold to party and 250 ship to party (MTO Process)

Dear Experts,
Please provide me the solution with your valuable experience.
Issue is: We are working on MTO process. and I am working in SD on sales order.
issue is here that I have one SP(Sold to party) and many ship to party. I have created 250 Ship to party under one Sold to party in XD02 partner function . But now what we want that, we want to make single sales order and want to distribute same Finish Good to different parties.
Example: Making SO: 1000 with one SP and One SH and Finish Good is FG0001(Same Finish Good we want to distribute into different parties). Finish Good comes Bit n pieces and when we do availability check then it is done with wherever amount of Finish Good we got. First time it is ok and send to one ship to party with delivery now again we got some Finish Good and doing availability check but this time again the ship to party is same but we want to change it for different ship to party with in single Sales order.
Please provide me the solution for this how we can proceed with single sales order.
Thanks for your time.
Smith

Thanks Ragu,
Issue is
One Sales Order(MTO) suppose quantity is 100 and now I am doing delivery 20 with 5 items each from sales order item level(Changing SH every time at item level with WRT quantity acc to SH, delivery is coming fine.) Now We have to apply postal charges on each delivery.
Postal charges depends on weight and the distance of items that are packed in case or in Boxes.
Example: First delivery is of 5 items and the weight of 5 item is 100kg after packing now delivery guys tell the charges wrt to distance, if they are sending via Speed post then cost will be 100*5 (1km per 1RS so if distance is 5km then charges will be 5rs)=500rs
Now this 500rs we want to add in our billing per bill or collective also like total = price +500 should come.
Please suggest me how should i configure this step by step.
Thanks
Smith

Returns in MTO process

Hai guru,s
In MTO process When I am doing Returns Delivery..System showing error like
1.' 0' EA quantity material available.
2. Enter Delivery quantity greater than 0.
From Returns order Quantity also not copying into Return Delivery.
why its happening..any congiguration settings required
Thanks in advance
Edited by: sree sree on Nov 4, 2008 12:15 PM

Dear Sree,
Please check following settings:
T. Code: OVLP
Check whether relevant Item Category is marked as "Relevant for picking" or not.
T. Code: VOV7
Select your Item Category and double-click. Check in Tab: Business Data, whether Field: Returns is marked checked or not.
T. Code: VOV6
Check whether Schd. Line. cat. "DN" is marked checked for " Item relevant for Delivery" or not
Hope, this may resolve the issue.
Best Regards,
Amit

MTO Process : Values shown in Balance sheet

Dear Experts,
One of my client using MTO process in PP. In MTO first create Sales Order. On base of Sales Order then create Production Order. After complition of Production order & at the time GRN of production Order Raw Material Cost & Production cost goes to Sales Order. GRN was a Non Valuated. No account document generated.
Query is, in MB52 FG material showed zero value. All sales order not convert to revenue. some FG material lying in FG storage location. At the time of prepare Balance sheet where we will show these FG material cost which already attach to sales order.
Pls help me to solve this problem.
Regards
Pankaj mishra

Hello
In MTO process - first creation of sales order
                             ru the MRP (md02)
                             cration of process oders ( md04)
                             convert production order
                             goods issue to cost centre against production order
                              Do the GRN of finished product
                              check the accounting views of finished product.
if you defined all the accounting views properly then system automatically valuated the materials.
Laxman

MTO Process MRP Problem

Hi,
i am working in MTO Process. Bill of material all Created. MRP Run. after some material added in bill of material . second time MRP RUN.Plant order not created for second added material.
what is the problem .
plz, Advise me.
Regards,
JJ

Hi Uday,
New material maintained for MRP View. and Check it .first mRP running and Added the New material.second time MRP run .
But not Plant Order created.
Edited by: JayamJevan s on Jul 16, 2009 1:50 PM

My total process is mto process, all materials configurable materials ,

hi
i am working steal company ,
my total process is mto process, all materials configurable materials , its bases on characteristic , how to configure the r/3 and apo , what is the main parts and settings , how trigger the global atp with based on characteristic , and what configurations
how to create the production order,
i create the 10 sale orders with one production order , how to configure this , what are the settings needs, how to system internal settings
please help him
regards
sankar

Sankar,
It is contrary to forum rules to place email addresses in posts.
Creating a new implementation for APO is not a trivial matter. Most companies will hire a consulting company experienced in such matters to assist them.
However, if you wish to tackle this yourself, a good starting point for documentation is Best Practices. Your business requirements are unclear, but I will assume you wish to configure Global ATP, and I will further assume you wish to implement some kind of planning (either PP or SNP). Here are the required modules:
Connectivity
http://help.sap.com/bp_scmv250/BBLibrary/HTML/B02_EN_DE.htm
Replication
http://help.sap.com/bp_scmv250/BBLibrary/HTML/B05_EN_DE.htm
GATP
http://help.sap.com/bp_scmv250/BBLibrary/HTML/ATP_EN_DE.htm
PP
http://help.sap.com/bp_scmv250/BBLibrary/HTML/S16_EN_DE.htm
SNP
http://help.sap.com/bp_scmv250/BBLibrary/HTML/B06_EN_DE.htm
For general info about GATP, refer to SAP help
http://help.sap.com/saphelp_SCM700_ehp02/helpdata/en/04/5e7237412a5249e10000009b38f842/frameset.htm
Best Regards & Good luck,
DB49

MTO-Process order convertion problem

Dear all
For MTS ; I am able to convert the planned order in to process order (order type PI01)
For MTO: I am not able to convert planned order in to process order (same order type)i got the following below error on create process order screen
"Technical status 000000000000 is not available
Message no. CC852
Diagnosis
An internal error has occurred. There is a data inconsistency. The system cannot find the parameter variant data.
System Response
The system does not allow processing to continue.
Procedure
Inform your system administrator. If the error cannot be corrected, contact the SAP Hotline directly."
Kindly help

I have already created strategy group 99 and assign same strategy group in material master which is having main strategy 40 and alternative 20
wht i did?
I hav created sale order with requirement type KE an then run MRP then i got pl order against sales order.
Now i am traing to convert pla order to process order i got above mentioned error.
kindly help

MTO " PROCESS AFTER SALES ORDER .

hi all ,
can any one xplain MM integration n MTO Make To Order) ,
can u pl let me as am into SD module .
It would be of gr8 help if you can provide config steps .
MM01 views required for MTO .
Regards,
jerry.

The MTO can be a PO or a Prod Order. In the case of a PO the GR has to be done against the PO and only then the CSL would be obtained in the SO and then you would be able to create delivery.
In the case of Prod. Order too you need to confirm the order and do the GR. Once this is done the remaining process is the same.
hope this helps.
Regards,
mani.

Configuration not possible in mto process

hi
i am getting a error message configaration not possible for reason:3 when i am saving the sales order in make to order process.
Can anyone please answer this question.
regards
arun

Dear Arun
Probably, you would be trying to create a sale order for configurable material the settings for which has not been done properly.
Go through the link and check whether your settings are in line with the link
[Material Master Data for Configurable Materials |http://help.sap.com/saphelp_46c/helpdata/en/92/58c09b417011d189ec0000e81ddfac/frameset.htm]
Thanks
G. Lakshmipathi

Production Order in MTO process!

Hi all experts!
         My client have requirement. Prodcution order of FERT will genarate by sale order. In BOM of FERT, they have many Semi-Finish good. But they dont want to genarate production order for semi-finished good(they do in footware industry so fert have many parts in BOM). And they don't run cost for Semi-Finish good also.
         In semi-finishgood(parts), they want to do GR for tracing status of production order of Fert only.
How to cover their requirement?
- Use 1 production order only for hold BOM of Fert.
- Still do GR for Semi-finish goods(Now they do good receipt base on production order of Fert, not by themself).
- Not consider standard cost(not costing) for Semi-Finish Good (parts, because 1 Fert they have many small parts)
Please advise me solution.
Thanks all of you!
Tony

Hi all!
       Thanks for your quickly advice. But I want to discuss with you for more ideas to adapt my issue.
               First, My client have about 100000 FGs, so BOM is a big chalenge for operation(if we go many lelvel).
               Second, If enter planed price 0 for All SFG, then problem come because some SFGs need to planned manualy(ND- full fill this requirement) but in this case will cost(only not cost in produce FG) thatwhy I want to manage GR of SFGs in case produce FG outside standard SAP. But in case produce SFG seprate still make production order and do GR for them in SAP.
                The Third, Now their current system they manage Shop Floor Control well and fast. As we know, key in and do with right prcocess in SAP is a big chalenge(this is a operation issue). Actually they no need to control accounting posting for do GR of SFG. In accounting side, they only care about GI material and GR FGs.
               That is some headache point about operation, I want to share to all of you, Hope some good ideas can advise me. Do all in Standard SAP is can. But think about operation of client. Woa, so difficult.

MTO Sales order is NOT a COST OBJECT

Hi All,
I'm working on MTO process and i have some question.i would like to clarify MTO process.
If we are using Valuated MTO process and Sales order is NOT a COST OBJECT
1.Are we going to run material cost estimate for MTO materials?
2.How can i configure or make Sales order is NOT a Cost Object?
3.If Saleso order is not a cost object,how production order process will work from controlling point of you?are we going calculate WIP on production order and WIP is settled to sales order or FI/PCA?
4.Once production order is complete,Goods Receipt will post to Inventory or Sales order stock?
5.Once production order is complete,we are going to calculate variance on production orders?
Any help is appreciated...
Thanks,
Anusha

Hi,
When the MTO is created from sales end it will create the Planned order then it will convert to Production or Process order.
Once the production do GR or confirm Produced QTY the stock will go to Sales stock not to inventory stock.From there the sales can do PGI to customer.once PGI has done the account entry for the customer account will take place automatically.
Once the production completed the Production order need to calculate for the variance & the Settlement need to be done for the production order against the Material which you produced & sale to customer.The difference & variane amount will post to Price difference & moved to Product cost of the material automatically & COPA entry will be done automatically.
The MTO Material need to run for the Cost estimate also.
The WIP can be calculated & difference can be posted against the production order & the material which you produce.
The Process is same as the Make TO Stock scenario.Only the difference is the Production will get generate automatically when the MTO order get created & the stock will post to sales stock automatically.Rest the CO part is same as MTS scenario.
Regards,
Raj

Lot size in MTO

Hi Experts,
I am using strategy 20, my FG batch size is 100 and i have a sale order of 120. I want the system to create 2 planned orders of 100 and 20. I tried with lot size EX and maximum lot size 20, but system made a single planned order of 120. Have i made any mistake, how can i address my requirement ? Please advise.
Best regards
Sm.

Dear ,
In MTO process , sales order qty can't not be spillited beacause , MRP system will not generate planned order detail scheduling to match the Schedule Delivery Date in Sales Order line item .
If you maintain lot size as EX and max lot size is 100 for the quantity of 120,system will create total 2 planned orders.Out of 2 numbers 1 will be with qty 100 and second one will be 20.In OMI4 open the details screen of the lot size which u are using
in the details screen there is a indicator LAST LOT EXACT now if u tick this indicator then the system will create the last lot exact
Basically , your requirement can be done through MTS which will possible .
Hope it is clear
Regards
JH

Auto allocation or finished material against sales order for MTO

Dear All
By which T-code can we allocate the finish item in sales order from stock in unrestricted use.
We follow MTO strategy for our finish material
What is the best practise for such scenario.
Thanks

Hi Vikram,
When you are fallowing MTO process there is no need of seperate transaction to allocate the finished products to the sales order.
In MTO scenerio automatically the stock will be assigned to that perticuler sales order we you do goods reciept after production.
I hope it will clear for you,
Regards,
Murali.

Problem with MTO scenario-urgent

hi everyone,
our client is using MTO process, where they will exchange halb materials for the fert level production order. i.e according to MTO sales order will trigger procurement seperately at all levels of bom( as sales order stock). what is happening at the client side is they are converting plnd orders to production orders generated in the stock requirement list for HALBS, as thier wish they want to use these randomly for fert production,
costs differences are arising.....
so kindly suggest a solution
thanks
madhu

Hi Madhu,
Your requirement is simple. If my understanding is right in your scenario you have a FERT (A) which is MTO and the assemblies/components (B) used for manufacturing it is a stock item or MTS.
For component A you have to define in material master MRP view 3 with planning strategy - 20 and in MRP4 maintain "1" for Individual and Collective requirement indicator.
For component B you have to define in material master MRP view 3 with a suitable planning strategy -(Not= 20) and in MRP4 maintain "2" for Individual and Collective requirement indicator.
This would resolve the problem. Reward your points,
thank you,
Regards,
Prasobh

ETO and MTO Product Costing

Hi All,
Im joining new project, which is basically Product costing related to ETO and MTO processes. As a design consultant, what would be my tasks in ETO and MTO process?
Any one have Design documents and Configuration documents related to ETO and MTO product costing, please forward to me.
I will assign points.
Thanks,
Rau

Hi,
Refer this:
http://help.sap.com/saphelp_46c/helpdata/en/51/5828e4a44c11d189bf0000e829fbbd/frameset.htm
Regards

MTO Process

Similar Messages

Maybe you are looking for