Multiple Airport Express Base Station Set-up

I live in the country and need to re-configure four Airport Express (AE) stations for coverage to multiple buildings. I set this up successfully about two+ years ago. Last week, our place got struck by lightning which took out our modem and main base station (which was an AE). Modem is replaced/working and hooked up to a new AE main base station (additional one I had around) and sending wireless signal. I have been able to set-up one additional unit (AE) as a remote station and it seems to be working fine. However, I cannot get the additional two units to communicate with the wireless network.
Some additional background information:
1. all AE units are model A1804 (with software version 6.3)
2. the "remote" unit has been reconfigured as both a relay and remote in an attempt to communicate with the additional units.
3. I am configuring the units manually and all appears to go well with a successful update of the unit. However, on restart the unit cannot be found and never joins the network. I end up doing a hard reset and trying various options with no success.
4. I have been using several of the tips offered on this site, with the main one providing good results for setting up the main base station and one additional AE being: http://discussions.apple.com/thread.jspa?threadID=2422028&tstart=0
5. I have the main base station in the home office upstairs in a two story house in the SE corner. The second unit is downstairs in the NW corner. The other buildings are NW and W of the house and will connect to the network from the downstairs NW house unit.
Again, I had all four of these working and communicating just fine for over two years. I am pretty sure this system was set-up on an older OS (10.4). I am now using 10.5.8. I am pretty frustrated and would appreciate any input.
Scott

Kropelli wrote:
Modem is replaced/working and hooked up to a new AE main base station (additional one I had around) and sending wireless signal. I have been able to set-up one additional unit (AE) as a remote station and it seems to be working fine. However, I cannot get the additional two units to communicate with the wireless network.
4. I have been using several of the tips offered on this site, with the main one providing good results for setting up the main base station and one additional AE being: http://discussions.apple.com/thread.jspa?threadID=2422028&tstart=0
That advice should be sufficient. I've had the most trouble configuring a "static WDS" arrangement when I didn't use the exact same network name, encryption type, password, band, and channel settings for each station.

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