New hard drive & leopard install

Over the weekend I changed my 60GB hd for a new Seagate 500GB and to copy over my data to the new drive used Super Duper to clone my old drive, everything went well and have been using it successfully, until today. I tried to upgrade to 10.5.1 but it wouldn't let me install on the new drive without first reformatting the Seagate drive, as a test I swapped the drives back round and ran the upgrade successfully on the old drive but there is so little space left that I cant run all the software updates that are needed, does anyone know what I did wrong and how I can get everything onto the Seagate running right ?
Thanks in advance
Damian

It sounds like you did not properly format your new drive. Here's what you need to do:
Extended Hard Drive Preparation
1. Boot from your OS X Installer Disc. After the installer loads select your language and click on the Continue button. When the menu bar appears select Disk Utility from the Installer menu (Utilities menu for Tiger or Leopard.)
2. After DU loads select your hard drive (this is the entry with the mfgr.'s ID and size) from the left side list. Note the SMART status of the drive in DU's status area. If it does not say "Verified" then the drive is failing or has failed and will need replacing. SMART info will not be reported on external drives. Otherwise, click on the Partition tab in the DU main window.
3. Under the Volume Scheme heading set the number of partitions from the drop down menu to one. Set the format type to Mac OS Extended (Journaled.) Click on the Options button, set the partition scheme to GUID (for Intel Macs) or APM (for PPC Macs) then click on the OK button. Click on the Partition button and wait until the process has completed.
4. Select the volume you just created (this is the sub-entry under the drive entry) from the left side list. Click on the Erase tab in the DU main window.
5. Set the format type to Mac OS Extended (Journaled.) Click on the Options button, check the button for Zero Data and click on OK to return to the Erase window.
6. Click on the Erase button. The format process can take up to several hours depending upon the drive size.

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