New lot size - consolidates the requirements in the past + current month.

Hi All,
My client has requirment where he needs a monthly lot size "MB" for the Raw materials but that lot size must consolidate the requirements in the past month as well with the requirment of the current month so that we only have one requirement.
In current scenario if we use MB lot size and if we have requirment of 100 pc in month of May and 100 PC in month of June then 2 PR will be created. One for Last month and another for this month. Client wants only one PR for both month and wants Last month requirment sto be clubed with this month requirment it self.

There are more that 1000 Raw materials and most of them have past due requirments. Reason that it has to be done during PR stage it self taht combining different PR to single materials so many materials will be very difficult and time consuming.
Thanks for suggestion though. But client did not accept it.

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Periodic lot size PR not covering the requirement for the periods

Dear Experts,
I am using customized monthly lot size size key with Periodic lot size procedure and number of periods 3 months.
The MRP is creating one purchase requisitions for all the requirements for the first month only. The second and third month requirements are not included for the purchase requisition quantity. The second and third month requirements are kept opened without any PR.
The planning harizon is 100 days which is more than 3 months. There is no maximum lot size restrictions. But still why the purchase requisition quantity is not included the second and third month requirements.
Please give your valuable suggestions.
thanks and regards
Muru

Dear Experts,
I am using customized monthly lot size size key with Periodic lot size procedure and number of periods 3 months.
The MRP is creating one purchase requisitions for all the requirements for the first month only. The second and third month requirements are not included for the purchase requisition quantity. The second and third month requirements are kept opened without any PR.
The planning harizon is 100 days which is more than 3 months. There is no maximum lot size restrictions. But still why the purchase requisition quantity is not included the second and third month requirements.
Please give your valuable suggestions.
thanks and regards
Muru

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New lot size in MRP view

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regards
Vikas

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Does anybody knows about the 'requirement' in the output type.

Hi,
When i check the code of those 'requirement' for the output type.
Found there existed FORM <b>KOBED</b>_9XX and FORM <b>KOBEV</b>_9XX.
sometimes the same code in those 2 Forms.
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Hi
Well these are used in Requirement in OutputDetermination
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OSS Note 156230 contains a very clear and thorough description of this function.
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I have the same problem!!

Lot Size OMI4

Hi Team,
Can anyone guide me to understand the importance of the below highlighted fields in OMI4 with some exmaple? I am reading the F4 help but i can not understand it.
Thanks

Hi Sugan,
If the help is not enough, I recommend to make an individual test in your sandbox to understand what is the meaning of each parameter.
For example, you ask about the meaning of Last lot exact. This is what the help says:
Controls whether the last lot is planned exactly in the whole plannning
horizon, and not according to the settings for the lot-sizing procedure or for
the rounding value/rounding profile.
When you select this field, the quantity available is zero at the end of the
net requirements segment and the gross requirements planning segment in the MRP
list and the stock/requirements list.
This means that you only procure what is needed. This avoids remaining stocks
and, when applicable, high scrapping costs, but the remaining requirements are
covered by the last lot. This is useful for discontinued materials.
So this what you can do if you want to understand the help. Imagine that you have a code with minimum lot size and rounding equal to 500 CS.
This is the MRP result using lot size MB:
As you can see at the end of the product life (once there is no more demand, you will see that you have a remaining quantity.. cause because you had monthly lot size and rounding qty = 500 CS.
Imagine that you copy lot size MB in a new lot size Z2, but you flag the parameter: "Last lot exact". So the only difference between MB and Z2 will be the Last lot exact flag. You run the MRP and this is the result using Z2:
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Thanks and Regards,
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Selecting the correct lot size...

Hi,
I have some problem in selecting the correct lot size, please help me solve it.
The requirement of raw materials per month is 100nos. But the vendor cannot supply them in qty required by us but supply can happen in 1000nos. I cannot purchase all the quantities as materials cannot be kept in store for long period.
Which type of lot size is suitable for this type of scenario. Is there any SAP standards available or configuration is required?
Regards,
Pavan

Hi Pavan,
This is not a lot size issue , but a process issue. You cannot choose a lot size unless you are clear what is the qty for which you expect PR in this case?
Once that is clear, you will get lot size as needed
cheers
Rav

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Hi all,
I have the next scenario:
2 production versions. 2 different fix lot size por each. So:
Prod Version 1 - Fix lot size 200
Prod Version 2 - Fix lot size 300
I created the Quota Arrangement just to make SAP to take my favourite version. And trought the quota, I can define the lot size for each version. BUT.
If I change the version in the order or in the planned order, the quantity don't change.
So: How can I manage 2 different fix lot size for 2 different product versions? If I change the version once the order is created, how can I do the system change de quantity to the right one?
Thanks in advante
<< Please do not offer points >>
Edited by: Rob Burbank on Oct 1, 2010 2:53 PM

I have n't tried this scenario,
This is my Idea
Create a two production version
for ex: lot size 100 to 1000, set the rounding profile qty as 1000
for lot size 1001 to 99999, set the lot rounding profile value to 5000
BY this way u can get the two lot based on the rounding profie
Expert; please correct if i am wrong
Edited by: Sundaresan . E. V on Oct 1, 2010 4:12 PM

MRP net requirement calcualtion for Lot sizes

Hi all ,
Can some one help me on this ..
I want to set up the MRP for the Raw materials Procurement .
for this i want use MRP type as PD and lot size as WB Weekly lot size .
but as per the requirement the MRP is run daily , i need clarification on certain things such as how does the system calculates the weekly lot size ? say if the requirement is converted into PR on the first day of the MRP run ,followed by that if the requirement varies does the system creates a new PR or it changes the Qty in the existing PR if its was not converted to PO .
what are the stock types considered during PR creation and how are the delivery dates determined during the PR creation ?
thanks ,
ksr

Hi Chris
You can try to set up a maximum lot size and a takt time on the material master.
Take a look on the F1 help of this field on the material master:
Takt time
If a requirement quantity (for example, for capacity reasons) cannot be procured in a single lot, you have to schedule several receipts. In conjunction with the overlap indicator in the lot size (set in Customizing for the lot size), you can use the takt time to specify that these receipts are offset, that is, that they are delayed by the takt time.
You enter the takt time in workdays.
Use
The system uses the takt time if a requirement is covered by several receipt elements due to restrictions on lot size such as maximum lot size (with all lot-sizing procedures) or rounding value (with fixed lot size with splitting).
BR
Caetano

New lot size - consolidates the requirements in the past + current month.

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