NI Motion - Cam Grinding Machine

We have designed a CAM GRINDING MACHINE with NI MOTION controller 7344, which controls 3 servo motor for each axis. In that 2 interpolated axis are X and C (1.Grinding wheel forward/ Reverse movement and 2. Head stock Revolution). Grinding can be done by giving Speed data and profile data as velocity and displacement to the X and C axis through the controller.
In that X axis carries the grinding wheel of diameter of 300mm. The design data of the cam is Lift in mm for 0 to 359 degrees. Lift given is displacement of the Flat follower.
We have to get the profile within the tolerance allowable. But we unable to get profile because the Lift data is being given to the controller is the displacement of the Flat Follower and we are giving the same lift data to the X axis (which carries the grinding wheel).
All I want to know is how to convert the lift data in to the data for the X axis considering the 300mm wheel diameter and also the wheel diameter will be reduced due to the dressing (up to few microns to 1mm). Will the dressing also affect the Cam profile? Please help me to convert the data.

Jochen Klier
Thanks for your valuable feedback. I hereby sending picture and hardware block diagram with this Post. The picture is how our machine looks like.

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--------------- T H R E A D ---------------
Current thread (0x0000000007af1800): JavaThread "AWT-EventQueue-0" [_thread_in_Java, id=7004, stack(0x000000000a800000,0x000000000a900000)]
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0x000007fefc570000 - 0x000007fefc57c000      C:\Windows\system32\VERSION.dll
0x000007fefbbe0000 - 0x000007fefbbe7000      C:\Windows\system32\d3d8thk.dll
0x000007fee7a10000 - 0x000007fee8604000      C:\Windows\system32\nvd3dumx.dll
0x000007fefbc00000 - 0x000007fefbc2c000      C:\Windows\system32\powrprof.dll
0x000007fefec50000 - 0x000007fefee27000      C:\Windows\system32\SETUPAPI.dll
0x000007fefd110000 - 0x000007fefd146000      C:\Windows\system32\CFGMGR32.dll
0x000007fefd230000 - 0x000007fefd24a000      C:\Windows\system32\DEVOBJ.dll
0x000000006f130000 - 0x000000006f164000      C:\Program Files\Java\jdk1.7.0_01\jre\bin\fontmanager.dll
0x000000006d0c0000 - 0x000000006d0f9000      C:\Program Files\Java\jdk1.7.0_01\jre\bin\kcms.dll
0x000000006ec10000 - 0x000000006ec29000      C:\Program Files\Java\jdk1.7.0_01\jre\bin\net.dll
0x000007fefc8d0000 - 0x000007fefc924000      C:\Windows\system32\mswsock.dll
0x000007fefc8c0000 - 0x000007fefc8c7000      C:\Windows\System32\wship6.dll
0x000000006aff0000 - 0x000000006b001000      C:\Program Files\Java\jdk1.7.0_01\jre\bin\nio.dll
0x000000006ac10000 - 0x000000006ac51000      C:\Program Files\Java\jdk1.7.0_01\jre\bin\t2k.dll
VM Arguments:
jvm_args: -Xmx256m -Djava.library.path=C:\Oracle\Middleware\utils\uninstall -Dhome.dir=C:\Oracle\Middleware -Dinstall.dir=
java_command: C:\Oracle\Middleware\utils\uninstall\uninstall.jar
Launcher Type: SUN_STANDARD
Environment Variables:
JAVA_HOME=C:\PROGRA~1\Java\JDK17~1.0_0
CLASSPATH=C:\Program Files (x86)\QuickTime\QTSystem\QTJava.zip;
PATH=C:\Oracle\oraclexe\app\oracle\product\11.2.0\server\bin;;C:\Windows\system32;C:\Windows;C:\Windows\System32\Wbem;C:\Windows\System32\WindowsPowerShell\v1.0\;C:\Program Files\TortoiseSVN\bin;C:\Program Files (x86)\QuickTime\QTSystem\
OS=Windows_NT
PROCESSOR_IDENTIFIER=Intel64 Family 6 Model 37 Stepping 5, GenuineIntel
--------------- S Y S T E M ---------------
OS: Windows Vista , 64 bit Build 6000
CPU:total 4 (2 cores per cpu, 2 threads per core) family 6 model 37 stepping 5, cmov, cx8, fxsr, mmx, sse, sse2, sse3, ssse3, sse4.1, sse4.2, popcnt, ht
Memory: 4k page, physical 4052816k(1182472k free), swap 8103732k(4659796k free)
vm_info: Java HotSpot(TM) 64-Bit Server VM (21.1-b02) for windows-amd64 JRE (1.7.0_01-b08), built on Oct 3 2011 01:39:25 by "java_re" with unknown MS VC++:1600
time: Thu Jul 26 18:28:23 2012
elapsed time: 0 seconds
Two issues now
1) How do I get rid of weblogic from my machine manually so that I can do fresh install of 10.3.5?
2) How do I confirm if it is completely removed because after doing the complete SOA suite installation process, JDeveloper throws me errors that it is not compatible with 10.3.6
Appreciate your help in this regard

Hi
I am glad your original issue is resolved. For this new SOA installation, you can post a new thread and preferably in SOA Forums and not here in WLS Forums for quicker response: SOA Suite
1. To begin with, looks like you have a 64 bit machine, so I would recommend first to install 64 bit JDK. Then install Weblogic using weblogic generic installer (.jar). This means if you already have WLS installed using .exe, you may have to delete that and start over.
2. Worst case even if you want to continue as it is (32 bit), the location of java is kind of not ok having a space in one of the folder names like "Program Files". And is this java installed by you or did it came with machine and if so. If came with machine it will be older version.
I would recommend, uninstall existing JDK and install fresh latest JDK in a path something like shown below that do not have any spaces:
1. C:\Oracle\Java\jdk1.6.0_24_64Bit = Will have JDK 64 bit
2. C:\Oracle\Middleware116BPM = Will have WLS 10.3.6. Here you install SOA later on
3. C:\Oracle\Middleware\Jdeveloper116 = Will have JDeveloper 11.6 installed here.
Now, coming to your actual installation error, do NOT use this command "setup -jreLoc %JAVA_HOME%". Instead just double click on Setup.exe or open a dos window, navigate to that folder and just type setup.exe. The point is do not give -jreLoc. NOW it will prompt to enter full JDK Path. Here you carefuly type full jdk path something like this "C:\Oracle\Java\jdk1.6.0_24_32Bit" (this is on my side...). It should work now.
Caution. While installing any oracle software do not use folder names with spaces. Like c:\Program Files\ etc. Spaces in folder names may be an issue. So avoid that.
Since you are starting all this fresh, I would recommend doing it in the right and correct way to avoid any future issues. It may take few hours of extra time that is totally worth.
Re: Weblogic 10.3.5 install on Windows
Thanks
Ravi Jegga

Motion 4: zooming in with all layers

I'm creating an opening sequence in Motion 4 and I can see a problem coming.
First the white circle draws itself. Then the center photo fades in. Then, one after another, the town names and dots appear in alphabetical order.
The final effect should be a zoom into the center dot, where I'll fade in from black a photo of video's topic, a library.
The dome photo is plenty big...what's on screen for most of the sequence is only about 20 percent of full size. But I can see that I'm going to need to enlarge everything, or have the Motion camera move in on everything, so the dome doesn't simply grow beyond the bounds of the white circle and town names. That's about 10 layers in all.
What would be the best way to do this? Thanks.

This istell excellent advice, absolutely killer.
David Bogie Chq-1 wrote:
Yes. but I might suggest you build this as a set of layers, each a bit closer to or further from the camera--maybe even mask the dome image so there are two copies, an inner and outer circle at different z-depths--and do the camera move as a push in to the dome image. The parallax shift as the camera moves might give you a very interesting effect.
bogiesan
Why your layers won't move into groups is a bit difficult to diagnose from where I'm sitting.
Cameras are what Motion is all about these days. However, just placing a camera in the scene is not going to magicaly make this move work for you. You will need to learn how to use cameras. But, if it's a simple move you've got in mind, the easiest place to start is the camera behaviors.
bogiesan

NI Motion - Cam Grinding Machine

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