No Audio on finished DVD

I created a movie with iMovie. After creating a DVD menu using iDVD, there is no audio when playing the DVD. I've tried everything the doc below mentions.
http://docs.info.apple.com/article.html?artnum=303550
I already have iDVD 6.0.2. The article says to upgrade to 6.0.1. Did 6.0.2 introduced another bug?
I've tried to burn to a disk image.
I've tried to delete the encoded assets.
I don't have any weird items in the QuickTime library.
I have created a new project.
When iDVD "Processes" the project, it hangs a long time on "Encoding Audio". I'm trying to remember if previously the screen actually showed all the songs it would go through as it was rendering. It doesn't do that now. If I go to "Force Quit Applications" the iDVD application is "not responding".
The only thing I've done differently this time (this is my fourth movie) is that this movie is the longest (one hour and one minute long).
I tried both 6.0 and 5.0 Themes.
I've read some older posts about using certain audio formats from certain video cameras. The music in my video is from iTunes (most of purchased through iTunes).
I'm a fairly new Mac user (one year). This is amazingly frustrating. I have a movie I can't share with anyone (unless you're hearing impaired...sorry, no subtitles).
I'll try converting the movie into QuickTime format to see what happens... Maybe I'll try converting it to iPod format, too. Not sure what insight that will provide but it's worth a try (if nothing else, I can share it in that format).
Help please!
Mike

The drive is pretty large, 140GB. I'm just running out of space. Do you recommend a particular internal drive for a second storage unit?
My 250GB main drive has 98GB free, so I'd be running out of space too.
All of my internals are Seagate. I just put a Seagate in an old G4 that's going to be donated to a school. Guess I like Seagate. My LaCie 250GB external has a Seagate inside.
BTW, do you recommend a certain DVD type to use on the Mac?
Stay away from Memorex and TDK based on what I've seen around here over the last couple of years.
I recommend a disk image burned to Verbatim DVD-R at 4X or slower using Toast or Disk Utility.
David Pogue also recommends Verbatim on page 356 of his latest book:
iMovie HD & iDVD 6: The Missing Manual
Quoting David: "Cheaper brands don't use the same amount of organic dyes and are more likely to suffer premature deaths."
My reliable DVD-Rs have been: Apple 4X (Maxell ID), RiTek 4X; Verbatim 1-8X, RiData 8X, and PioData 8X, all white inkjet printable. The RiData and PioData checked out to be RiTek-made.
Verbatim is reliable and can be found in many stores in the USA. They even make a special grade for medical records.
You can buy the RiTek, RiData, and PioData at:
http://www.shop4tech.com/
Verbatim may be available in your neighborhood Office Depot store, or:
http://www.taperesources.com/
http://www.newegg.com/
Apple brand can be purchased from the Apple online store.
You can check the manufacturer's ID by using DVD Media Inspector: http://homepage.mac.com/raktajino/dvdmediainspector/dvdmediainspector.html
b Here's some discussion about formats: http://www.macintouch.com/dvdproblems5.html#oct03 Be sure to read Joel Lingenfelter's experience
Here's a great site: http://www.digitalfaq.com/media/dvdmedia.htm
You could wade through this: http://www.videohelp.com/dvdmedia
From that database: Five brands and who actually manufactures the DVDs:
TDK = TDK, RITEKG04, RICOHJPN, MXL, CMC, MCC
Memorex = CMC, RICOHJPN, PRODISC, INFODISC
Imation = CMC, MCC, Ritek, Prodisc
Sony = MCC 01RG20, Sony04D1, TYG01
Fuji = FUJIFILM02..4X, FUJIFILM03..8X, ProdiscF01..8x, ProdiscS03..4x, PVC001001..2x, RITEKG03..1x, TAIYOYUDEN..2x, TYG01..4x, TYG02..8x
This can result in "mixed" experiences...
My friend used TDK on his Mac and it wouldn't play in his 5 year old Sony DVD player. All of mine play OK in his "antique" Sony. Update: He finally gave up on that antique and bought a Sony DVPNS775V which also plays double-layer DVD+R.
G4 DP 1.25 GHz 2GB RAM 4 Drives 770GB   Mac OS X (10.4.7)   2 SuperDrives (SL 8X & DL 16X)

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