NO Planned order after MRP

Hi all
first, I created PIR by MD61, then run MRP, but there is no planned order, why? how to deal with? in addition , in MD04 there is requirement created by PIR.
I found in IMG, planning file entries consisten:variant has variant, is it that no planned order revalent to the consistent variant? if yes, how to remove the consisten variant?
thanks in advance!
Dan

Set up Planning File
Here, you must carry out a background job for creating the planning file entries.
Choose "Set up planning file" if you want to activate MRP for a plant whose material master data already exists in the system. Thus, the materials are then included in the planning file.
The procedure for setting up the planning file entries is as follows:
1. Create variant for your background job.
2. You have two options on how to proceed:
a) Using Schedule, you can define when the background job is to be started. The background job is then automatically started on the defined date (date and time).
By choosing Show scheduling, you can display the scheduled background jobs.
a) By choosing Immediate start, the job is started immediately and is carried out in the background.
Consistency Check for the Planning File
The planning file entries are checked to make sure that they are consistent by using a background job. This program deletes planning file entries that are no longer valid or adjusts them accordingly.
Carry out the consistency check, if you:
Deactivcate material requirements planning
Deactivate materials planning for material master records by using the MRP type "No planning"

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Creating purchase requisitions instead of planned orders after MRP run in MDBT

When running regenerative planning in MDBT for plant with following details ,The system has to provides planned orders for the materials .
Processing key:NEUPL
Create Purchase requisition :3
Schedule lines:3
Create MRP list:1
Planning Mode:1
Scheduling :1
But sometimes it provides purchase requisitions for certain materials.The problem happens for different materials at different times.
I checked the material master and found that procurement type is external procurement.Business need to create planned order for the materials and then want to convert it to purchase requisition.
MRP group is assigned to the materials but no creation indicator maintained for the MRP group.
Please tell me why this run creates purchase requisitions suddenly and in the next run it disappears?

Hello
Maybe someonelse is running MRP in another transaction, such as MD02, with a different parameter. Check on transaction MD05 when was the last MRP execution and the user that ran it.
Also check if there is any active implementation of BAdI MD_MRP_PARAMETERS.
If you don't have a cretion indicator, maybe it would be useful to set it for your MRP group, with the parameter 3, in order to make sure that planned orders will be created.
BR
Caetano

Multiple planned orders in MRP run

Hi All
I have a requirement where I need to create multiple planned order for the same material during MRP run. I understand that once I run MRP a planned order creates. If I run again for the same material, the quantity will be changed for the same planned order. Do we have any configuration so that system creates multiple planned orders for same material for each MRP run.

Hi Adithya
Planned orders may be changed by MRP until they are firmed. Therefore, what you need to do is to firm the planned orders after the MRP execution.
You can use for example, transaction MD19 to mass firm planned orders after each MRP run.
Otherwise, you can user BAdI MD_PLDORD_CHANGE to automatically firm the planned orders created by MRP.
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Production orders in place of planned orders in MRP run

Hi,
Please help me with this senario,
we receive saleorders through CRM interface then these are chnged to redistribute to different plants by changing the plants in saleorders.
we want to run and create production orders directly for these saleorders without creating planned orders.
I tried using strategy 82 but it makes the production order online, but we want it to be created after mrp run.
Is there a way to create production orders instead to planned orders in MRP run.

Hi You used Right strategy only.Use Strategy '82', Transfer requirement from CRM and execute MRP run in Background.It will generate Production order.But i didn't understand what you mean by 'Online' 3
Pl. Correct me If I am wrong.
Edited by: Velmurugan S on Mar 4, 2008 10:02 AM

Problem with scheduling planned orders in MRP

There is a problem with scheduling planned orders in MRP. SFG is assigned to the BOM of FG. No inhouse production time maintained in the material master of SFG & FG. routing maintained for both . In OPU5 scheduling & capacity reuiremnts tickmarked for detailed scheduling. Scheduling level - via detaied scheduling. Scheduling type - backward. Adjust basic dates , adjust dep. req. to order start set. In MD02 , scheduling is via ' lead time scheduling'.
My problem is the start date & time & finish date & time is same for planned orders of FG & SFG in the detailed scheduling tab of the planned orders. (Duration is same because of same capacity requirements on the same work centre. But how is the finish date same for both SFG & FG?)
(Capacity requirements are being generated.)
What could be the problem ?

Dear,
By scheduling the routing and maintain lot size dependent time in material is best practice and result of scheduling will be consistent.
If you want SFG before FG you need to define lead time offset in BOM or need to maintain the floats before production.
Hope clear to you.
Regards,
R.Brahmankar

MRP generates another plan order after the first paln order is converted

Dear All,
Please help regarding my problem.
I do have one SO contains this variant item.
After running the MRP, it generates plan order for that SO item.
Then i converted it to production order. But when i run again MRP, it generates again a plan order for that requirement.
Could you help me why? It should be not since i have a production order for the demand right? or no?
Item has a settings in MM as PD, lot for lot qty, NO check for availability.
I'm hoping you could help me with my problem. is this a configuration error?
Thanks in advance.

Dear ,
We have similar kind of problem in PM . However , I have couple of question on your MTO order if you can help us :
1.Did your Sales Order goes on Credit check and you release the credit block after frist time MRP run and subsequent Production Process ?
2.Did you change the pricing date in VA02-Sales Order and again it goes to credit hold?
3.Did you carry out the planned cost at Sales order level fro MTO based on any changes in your BOM/Routing ?
4.Which Version of SAP are you working on ?
5.Why there is no Avaialibility check ? In that case , Sales Order -VA02-If you perform ATP then it will confirmed you the qty even it is not availablle .
I think as long as your MTO sales order in credit hold , it will not pass the requirement to MRP and MRP will not create planned order if the overall status is Blocked .In this case what is happing is , when you are going to deliver the Sales Order qty , pricing date is getting changed and it is going credit hola as well getting released in VKM3/VKM4 .At this juction , requirement is passing to MRP ( it should not happen if the order in credit check ) .Its totall depends on the link between Requirement Type , Requirement Class and Planning Startagey group in PIR of customizing .
Check the following SAP Note ( some of them are patches required for this issue -we had similar kind of problem in PM )
1.80891 2.1011425 3.1012344 4.408651 5.433832 6.394751
Just to cross verify the below configuration changes :
1. Maintenance of the parameters of the requirements class of the sales order-OVZG
2.Define the parameters of the requirements class of planned independent requirements-OMPO
3.Define parameters for Requirement types to requirements classes-OVZH-Check the requirement Type 105/106
4.Define Planning Startegy -SPRO-MRP-PIR -Check the Requirement Type
I suggest you to refer SAP Note 80891 and related note like 377165/744305
All the best
Try and revert us so that forum expert can help you also.
Hope the above information will be useful .
Regards
JH
Edited by: Jiaul Haque on Jun 10, 2010 10:02 AM

Problem when creating planned order with MRP run

Hello,
I create a material with a fix reorder point, MRP type VB. When I run MRP with MD03 on this material I have several problems :
- planned order is created with an opening date in the past, so I have error 'Opening date in the past' in MD04. How can I generate a planned order with opening date not in the past
- when changing manually opening date, after running again MD03, I have error 'No BOM selected'. Material is configurable, has a text BOM, a routing and a configuration profile. What is the problem? When modifying planned order, I have message :
Material requires configuration
Message no. 61259
Diagnosis
Orders and requirements for a configurable material must have characteristic values.
Usually, you should create a variation for configurable materials managed in inventory management which has the default variant configuration.
System Response
MRP: Requirements without characteristic values for a material cannot be planned in MRP.
Procedure
Check requirements or orders.
Create a configuration evaluation for the material in the material master record if necessary.
Thanks in advance.

Hi
I am facing the problem. Could you please tell me if you have resolved the above problem? If yes, Could you please provide me as how you resolved? Thanks in advance.
Thanks
Nagesh.

Generate Plan Order from MRP Run (MD51) by WBS Element

Dear All,
1. I have created sales order with assigment WBS element (VA01)
2. Then I created Routing & BOM for Material (CA01 & CS01)
3. Generate MRP Run (MD51)
The problem the generated mrp run doesnt consume planned order .. i have set the planning strategy 21 or 40, but still doesnt works.. is there any other parameter that i should configure..???
Help Me...
MamaRara

Hello,
Hopefully, the following link can assist you.
- Re: After firming planned order, new planned order is generating in MRP run
- Basic Scheduling in MRP run
- Re: MRP run
- During MRP run unwanted plant and storage location include and exclude
- MRP run does not consider the common stock
Thanks & Regards
JP

Wrong Planned Order dates - MRP Run

Dear Experts,
Please guide to resolve the following problem:
I have uploaded the PIRs for 3 months. When I take the MRP run, the system is scheduling the planned orders for first 2 months only. For the 3rd month's PIR the planned order are created for the PIR dates only.
For example, if the PIR (for 3rd month) is maintained on 25th of the month. The planned orders for FG & SFGs are being created for 25th only. While for 2 months the Planned orders are properly scheduled.
What could be the reason for such behavior.
The planning horizon is 90 days.
Regards,
Rohit.

Dear Rohit,
If you are running MRP with NETPL, then the Lead time scheduling will be carried out only for the planning harizon.
Try executing MRP you can select NETCH key.
or
If you want to run MRP with NETPL key, then please give In-house production time in workscheduling view as per the routing values. For example 1 day is the processing time and give the quantity for for 24 hr production. Then the sceduling will be carried out as per this values.
And change the planning harizon for detailed scheduling in OPU5 transaction.
Thanks and regards
Murugesan

What is the effect of the planned order after it is converted to production

Hello Gurus,
1.There was a planned order with wrong date 2041 instead of 2011
2. plannedorder is already converted to production order and is visble in assignment tab of the production order
3.when I am tryng to display the planned order it gives error planned order is not exists.
4. Production order is already delivered
Now will there be any effect on finanace or any other ,if the planned order was created with wrong date,
can we now change the date of planned order , but it says does not exist as it is already converted to prod order.
Please let me know the implications of wrong date and how we can correct the date from 2041 to 2011
Thanks in Advance
Himakar

Dear Himakar,
As explained by our forum member,once after the planned order is converted into production order,the entire planned order
details gets deleted from table PLAF and the planned order dates can be changed in the production order and there is no
business impact other than the planned/production/actual dates.
However the planned order no deatils can be checked in the production order.
Regards
Mangalraj.S

Sales Order Assignment not seen in Production order after MRP Run

Hi,
I am running a Scenario with Strat 50.
I am maintaining Strat 50 thru MRP Group in MRP 1 View.
Creating Production Order through Sales Order.
When i am running MRP thru MD02 I am able to convert it to Planned Order but when i convert Planed Order to Production Order, i am not able to get Sales Order assignment in production order
Please guide me,
Thanks in advance,
Harris

Dear Harris,
Sales order planning is done via MD50 not MD02.Hence,please execute the MRP run via MD50.
This will copy the requirement from SO and the appropriate procurement proposal will be generated,say planned order.
Here we will be able to view the sales order assignment.
Regards,
Joseph Charles Vaikathussery
Edited by: Joseph Charles on Nov 3, 2010 4:26 PM

To generate planned orders throught MRP even without forecast/sales orders

Goor morning, we should send long term plan forecast to the suppliers, but in the system we're able to see just few weeks demand (lng term horizon is not still implemented). Do you think is possible to generate some planned order as MTS policy (based on the past consumption), even without any sales order or forecast inside the system? Tks in advance

1) create a Plan IN MD61 with inactive version select the period as you want & enter W- week in initial screen
2) create a plan In MS31 and assign the created in active version plan in MS32 assign the plant and activate independent requirement
3) Run MRP in MS01, system will create a plan order for LTP
4) and do the evaluation for created plan order in MS38.

Restriction of planned order generation (mrp)in other plant.

Hi,
I am running mrp for sales orders and i want to restrict the planned order generation in other plants other than the sales order plant.
through standard activity it can be blocked by not maintaining special procurement key of stock transfer.
But some users are creating manual demand in other plant(STPO) against the same sales order for some sub assembly. so if they are running MD02 in their plant it is creating planned orders against the same sales order.
I want to restrict the planned order generation against any sales order in other plants. How it can be done.any enhancement please suggest.
Regards
Madan

Hi,
we cannot restrict the authorizations so specifically here in my business client.
Based on planned orders we have defined some programs.
the programs are effecting because of these unwanted planned orders which have been created for a different plant sales orders.
Is there any enhancement or BADI to control the creation of planned orders in other plant for a sales order of different plant.
please suggest.
Regrds
Madan

Generation of planned order through MRP on daily basis

Hi
I am finding some issues in planning. My requirement is to create planned order everyday. So in MD61 the qty is entered on daily basis say X, X1, X2 etc for one week. My planning strategy is 40, MRP type PD, Lot size TB, Individual 1. When I am running MRP I am expectimg the planned order to be generated for each day against the required qty. But the MRP run is combining the requirements of X, X1... etc and giving 1 or 2 planned order. What went wrong? I also tried with strategy 30. But in vain. So how can I generate the planned order daily basis?
Thanks & Regards

Dear,
In MD61 or MD62 and select the perticular material and then goto edit and period splitting and select Day.
Take MRP run with Planning mode = 3 Deleted and Recreated.
Also refer this useful link,
Re: Requirement
Regards,
R.Brahmankar

REM - Tracking planned order after Backflushing

Dear PP Gurus,
             In REM, I backflushed lot of planned orders by using MFBF. In PCC all actual costs are collected totally.Now i want to check how many planned oredrs are confirmed till now as well as what is the pld ord no?. First I confirmed lof of pld ord partially & again confirmed rest of the Qty.
             So is there any possible to track the planned ord after backflushing?
             Thanks in advance
Regards
S.Ganeshraja

Hi ganesh,
Letme explain how do you confirm planned order partially, do you say reporting point confirmation....
Normally once you do the backflush(confiramation)for the planned order, it will be reduced as per the settings in Rem profile.
suppose if ur doing reporting point operation, , u can track the Planned ordre in table PlAF, untill u do to the backflsh for last reporting point. once you did the planned wiil be removed from that table.
regards
pradeep
regards
pradeep

NO Planned order after MRP

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