Operation splitting

Hi,
I have created individual capacities say for example w1 and w2 in work centre wrc1.in routing I have mentioned required splitting and given 2 as splits.in routing work centre wrc1 is assigned to operation.
I want to dispatch operation quantity 10 into these two work centres w1 and w2 , 5 quantites each so that both the operations can start at thje same time and finish quickly.
how to do this capacity levelling?In CM25 i can see work centre wrc1 but not its individual capacities i.e w1 and w2?
please reply.
Regards.

Dear,
Capacity leveling transaction "CM21" you would be able to dispatch individual operation quantities to the individual machines.
For operation split you have to createM/c with 2 Indiviudal capacities and have also defined the Individual Capacities by name in the Capacity header CR02. Also in the capacity header you should have activated "Relevant for Finite scheduling".
In the Scheduling parameters for the order type/Plant you should have activated check box for "Generate Capacity requirements" in transaction OPU3.
You can only "Dispatch" the same in CM27 by assigning in "Cap. reqmt assignment" in production order. The indicator "D" is set only after the split is dispatched.
Hope clear to you.
Regards,
R.Brahmankar

Similar Messages

Routing operation split

hi all,
I have defined 2 splits in the work center. Operation split is ticked in routing.
When I create an order for 10 units , it is getting split as 7.5 and 2.5. i would like to know where this proportion is defined if it can be ?
Regards,
Yogesh

Yogesh,
In the operation details you need to activate the Required Splitting indicator and maintain the minimum time for splitting, based on this system calculates the number of splits by dividing the processing time for the operation by the minimum processing time.
Regards,
Prasobh

Displaying all Operation Splits for an Order in WorkOrderList MAM3.0

Hello Experts,
I have the following requirement in MAM3.0.
Mobile Infrastructure 7.0
1. All the Operation Split details from operation list needs to be added in orderlist based on the check for userid from MAM30_090.
2. Order List to be sorted, arranged in a particular manner and hiding certain fields in the jsp.
Please provide the solutions ASAP.
Thanks and Regards,
Mani

Hi,
As far as I know thats how standard MAM works. For any gloabl order, if you create notifications on the client, they fall under order objects list.
The only way from the client you can achieve your requirement is, when you create both order and notifications on the client locally. That means, first create the order locally, and before sync, rom the order header details click on notification create button and then create a notification. This way both order header will have notificaiton number and viceversa. And later, all the notifications created for that order falls under order objects list and the first created notification in the order header.
For your second question of status change of order, from the error it looks like you are changing the status on the client and the middleware detects a conflict when you do a sync(but i think you are not modifying on the backend at the same time). Kindly check on the backend if you have missed to apply any related notes.
Regards,
Siva.

Operation split in setup time formula

Hi, while creation of Work centers, i have seen the formula for setup as setup * operation splits. what is meant by operation split? pls explain?

Hi,
Operation split means no. of workcenters.
It is used in workcenter scheduling tab processing formula. For example operation split is 2. Say a process required processing time 1hr in one machine scheduled from 9.00am to 10.00am . If operation split is 2, system scheduled from 9.00am to 9.30am due to 2 machines.
And it is used in capacity tab setup formula. For example operation split is 2. Say a process required setup time 10mins in one machine. If operation split is 2, system will calculate setup time is 20mints because 10mints x no.of workcenters (split).
Regards,
Dharma

Maintenance Order Operation Split

Hi,
Can anybody tell me how would I get automatic split on maintenance order operations?
Is there any separate transaction for operation confirmation at the level of splited operations?
Regards,

Hi,
Yes, generating of automatic split at the operation level is definitely possible at the time of Order Create.This is available through the partner determination functionality.Have a look at [Sap Help|http://help.sap.com/erp2005_ehp_04/helpdata/EN/42/11112e460d73aee10000000a114b54/frameset.htm] for additional information.
Regards
Narasimhan

Operation Split

hi friends, please help me.
when i go for splitting the operation system gives message :
product cost collector not assign to order : XXXXX.
i am not working in REM scanarion so there is no matter of product cost collector. then why system gives such error ?
please explain.

Hi Yuvraj,
Yes as you experinced just now, system will ask for PCC.
Now never put the Cost collector indicator in OPL8.
With this your entire production pocess will get changed.
With this your Settlement will be period based (like REM).
So, with out discturbing the OPL8 Settings cteate your PCC with KKF6N.
Input your materil and Plant, Create, if you have maintained PV then select the PV or select BOM & Routing.
Proceed further.
Revert for further discussion..
Regards,
Siva

How to use parallel sequence for split the operation qty. urgent or other o

PP guru
My scenario is as follows.
I ve one material supposexyz.
For that material I' ve created bom, routing.
In routing I' ve mention only one operation. 0010.
Now I' ve the production order of 1000 kg.
I want to use two work centers to run this production order. ( e.g.work center a and b)
In routing I used work center a.
In short I want split that operation.
So what I ve to do or use parallel sequence and how???
or else is there any other option to split the order to two or more machines/work center?
Pls explain me in brief.
Regards,
Ram

Hi,
If you want to carry the production with two different work centers , first you need to split the operation qty.
For this in the order type dependent parameters OPL8
in the controlling tab page enable the indicator Cost collector
and set the default rule as PP2.
Create a Product cost collector with KKF6N.
   Now in the production order , select the operation and choose functions--->>> split.
   Now enter the operation split quantity and execute.
   Now in MD04 you can see two production order.
   In the second production order change the work center in the operation overview as desired and save.
Regards,
nandha

Parallel Routing - Quantity split in operations

Hi all,
I need help regarding the parallel routing,
operation description
Sequence 0 1
10
20                20
30
40
I have parallel routing with sequence no's 0 and 1
if I have a production order for 10 Nos
1) operation 10 is confirmed for 10 Nos
2) operation 20 in sequence 0 system proposes for 10 Nos
    for confirmation
3) Operation 20 of sequence 1 system proposes for 10 Nos for
    confirmation which is not so
There should be a split in the quantity for parallel operation like 5,5(Nos) for both opeation 20,20
how do i obtain the slipt in quanty flow to subsequent opeation
also after confirmation of both operation 20,20 system should propose cumulative quantity(10 Nos) in operation 30 for confirmation.
Thanks in advance
Raghavendra

Hi Raghvendra,
If more than one operation has to be carried out simultaneously then one has to go for parallel sequence
Like taking your example if second & thrid operation takes place at the same time then it is caaled as parallel sequence
any way for your requirement you have to go for operation split
you dont need to maintain two seperate sequences for operation splitting
you want to split between m/c in the same work center(like one work center with 2-3 machines-Machine category) then its possible to do the splitting-you need to maintain each machine as "indvidual capacities" in the work center under capacity header
Then in the operation overview select the required operation(2nd in your case) operation details-->Cap reqmnt assigment here you split the qty & assign to different machines
Basically you have to do capacity levelling,it can be done in CM27,CM25
Hope the above is clear
Revert if you have doubts
Regards,
SVP
Hope the above is clear
Revert if you have further doubts
Regards,
SVP

Splitting operations in PPPI

Dear Gurus,
How do we split the operations in a process order?
Kindly note that operation split is required in PPPI environment and not PP.
If this is not possible what is the significance of number of individual capacities in resource master?
Thanks and regards,
Tarang

I'm afraid that in PP-PI it's not possible to split the phases in the master recipe or process order. This is
described in note 313725. But you can use secondary resources.
In process orders, one resource means one capacity. Even though you have defined a number of individual capacities in the resource, in the order, the system considers one resource as one capacity. There is no provision in the master recipe or process order to split the capacities for the phase. If you want to use more than one capacity then, you may have to have secondary resources.

Process Order operation scheduling duration calculation

Hi
We have following formula has been maintained for processing time calculation in resource.
Machine * ( Operation quantity / Base quantity / Operation splits ) + Setup + Change-over
As per above formula for following procee order qty and time, SAP caulates time.
Opeartion qty - 100,
Base qty - 100,
Op split - 1
Machine - 0.5 hrs (30 Mins)
Processing time calculated as 30 mins (.5hrs)
When I schedule the process order with same resource for same qty and machine time, processing time is calculated as 33 mins. We dont have maintained any floats in scheduling margin key in material master. We dont have any wait times also.
Can you please let us know why process order operation is having 3 mins tolerance? Any idea where such settings has been maintained?
Any pointers will be helpful.
Edited by: nilesh sankpal on Dec 8, 2011 5:47 AM

Hi Mangalraj,
Thanks for your reply.
We have not maintained ay reduction levels in OPUZ for plant and order type combination.
In resource, we have 2 hrs break time and total operating time is 18.50 hrs.
I got following SAP help link for calculation of duration for processing time.
http://help.sap.com/saphelp_46c/helpdata/en/b1/c04387439a11d189410000e829fbbd/content.htm
Is processing time is calculated based on following formula.
Processing time u2013 Calculated Processing time * (1+ (Length of break / Operating time)
Can you please correct my understanding here?
Thanks in advance.
Nilesh

Parallel operation qty.

Dear SAP Friends,
I have one std seq.with operation no.10,20,30.
& one parallel seq.with the same std.seq.with operation no.10 & 20.
I used the parallel seq only for 5 routing out of 80 routings.
In OPK4 I had set the terminaation when operation seq.is not adhered to.
Its my requirement.
I create a production order of 1000 qty.
At the time of confirmation,I confirmed 500 qty at operation 10 & 20 at std.& parallel seq.
As per me practicaly I had confirmed 1000 qty.
When I go for confirmation at operation no.30 it shows only 500 qty can be confirm out of 1000 qty.
How can I get sum qty at operation 30 without disturbing the OPK4 setting?
If any setting required please reply?
Please Reply.
Regards,
Chandra.

Hi,
If you want to carry the production with two different work centers , first you need to split the operation qty.
For this in the order type dependent parameters OPL8
in the controlling tab page enable the indicator Cost collector
and set the default rule as PP2.
Create a Product cost collector with KKF6N.
   Now in the production order , select the operation and choose functions--->>> split.
   Now enter the operation split quantity and execute.
   Now in MD04 you can see two production order.
   In the second production order change the work center in the operation overview as desired and save.
Regards,
nandha

Capacity Splitting within PP-order

Hi Everyone,
For the moment, we are a bit stuck in defining a flow for a customer within the Foundry-industry. They want to create an order where for example 100 pieces have to be created. Now, to make these pieces 25 moulds have to be created so every mould creates 4 pieces.
Now it is necessary that these 25 moulds can be planned in parts. So today 5 moulds, tomorrow 10 and the day after again 10. We proposed order splits, but as in every mould the order number is 'imprinted', they want it in only 1 ordernumber, so Operation Splitting is not possible. Also Capacity Splitting is not an option because we are not working with individual capacities in the work centers.
Is there any other way to plan different parts of one operation without the need to create new orders? Also, the later operations should not be changed or should just be able to be confirmed without splits. This doesn't seem necessary.
Thank you a lot guys!

Hi,
If you want to map this process with single production/process order try with below option
ask the user to do partial confirmation at the end of the day after production for the same order..
like say order is for 100 pieces..
first day 5 moulds then confirm with partial confirmation 5*4 = 10 pieces ,
next day 10 moulds 10*4=40 pieces with partial confirmation..like this it goes on
on the last day ask them to select final confirmation and close the confirmation...
wait for other suggestions from other forum experts..
Thanks
Kumar

Quantity Spliting in Operation in routing

Hi,
Supposr I have PRODUCTION ORDER for material A for 10 pc in which operation are,
10-tURNING
20-Plating
30-Deliver to Store
Now I want to perform operation 10 on two workcenter w1 and w2 each for 5 pc of A.
Now how I can do this in SAP as we can not confirm operation 10 two times for two workcenter.So I want way through which I can confirm 5 PC of A on workcenter W1 and 5pc of A on workcenter W2 for operation 10.Total for INPUT FROM OPERATION 10 TO operation 20 is 10 PC.

Hi,
You can do this by Operation Split.
Splitting
If an operation is usually carried out on several machines or by several employees at the same time, the operation can be split. Splitting is defined in the operation.
Splitting an operation has the following effects:
The processing time/execution time is reduced compared with an operation that is not split
Multiple setup and teardown is required for the operation
The system selects the minimum from one of the following as the actual number of splits :
Number of splits in the operation
Number of individual capacities of the work center capacity that is relevant to scheduling
Splitting can be done by following procedure:
Go to CO02--> Operation Overview--> Select Operation -> Go to Operation Details->Select Splitting Tab
Under Splitting Tab
tick check box of Required Splitting
Maintain required values for Maximum No of Splits, Actual No of Splits,Minimum Processing time and save the settings.
HOpe this helps.
Award points if useful.
Regards,
Tejas

Operation Spilits on Master Recipe

I m working on a scheduling formula which can be as Labor Time * Operation Quantity / Base Quantity / Operation Splits / No. of employees. I was not able to find no. of splits sort of field in master recipe. what i guess is that it is for discrete manufacturing and not for process industry although i can use it in formula for process industry and some how it is working perfectly. as per the impact no. of operation split has direct impact on base quantity as in case of change of base quantity if i changed the base quantity with out using no of splits it wont work and if i use it the result is perfect. Can any one explain the phenomena plz.......
Does no. of Employees has same impact as no. of splits teh only difference is that no. of employees is not affected by change in base quantity.
Reply.......

Hi Haque,
You are correct the No.Of splitting is generally used in Discrete Mfg. It is avl in routing operation detailed screen. where you check the box splitting allowed and enter Number of Splits.
As you said somehow it is working fine in your scenario could be taking the value as "1 " i.e. anything divided by 1 will be the same number.
Neither the Base qty Nor the No of employees have any effect on the no. of splits. You can maintain the No.of splits as "1 " it will work fine.
But I suggest you can create a new formula by removing the Operation Split from the denominator.
Regards
radhak mk

Operartion split

Hi,
There is problem in operation split can anyone guide me in details regarding how to carry out operation split
I have set all required indicators still not working. Is there any specific setting is required
Amol

Hi amol,
What is the exatc error you are getting
Are you doing the splitting in the production order?
Pls come back with details
Regards,
SVP

Operation splitting

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