Operation Wise Scrap CO11N

Hello Experts,
The issue is, let say we have 7 operation for producing particular SFG or FG. At operation 0030 some qty got rejected due to some reason. Now user want to put the rejected qty in CO11N screen with reason of rejection and in next operation only accepted conformed qty will come.
Please give some solution to reject some unplanned qty at operation level with rejection reason.
Thanx in advance.
Regards,
Neha PP

Hello Experts,
The que is still open, i am explaining the requirement once again
i have 5 operations in my routing...... the production order is of 5000 pcs..... i confirmed 5000 pcs in operation 0010 & 5000 pcs in operation 0020. At operation 0030, 200pcs are rejected due to some reason so i confirmed only 4800 pcs & want to mention the 200 pcs as rejected qty at operation 0030.......... now the issue is the rejection is unplanned, some time it may happend & some time it may not & it can be happend at any operation............
So in above said scenario where can i show in CO11N screen that 4800 pcs are confirmed & 200 pcs are rejected with reason at operation 0030.
Hope the issue is clare now.
Regards,
Neha_PP

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Segregate the scrap as an operation wise during operation confirmation

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One FERT item's BOM contains 4 HALB items in which 3 are mentioned as an negative qty, ( it may be reusable scrap using in production again), and having 5 operation sequence. The problem is while confirming first operation itself the whole scarp value is generated for those 3 HALB items which are mentioned as an negative value. I want to segregate the scarp value for each and every operation or at least any of operation by qty wise or percentage wise. Is it possible to maintain it in system? and also is it possible to control by order type wise?
Is there any setting to do meet this requirement?
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Hello Mr.Devendra,
Thanks for your reply. I want to do an settings for component allocation by operation wise while during the production operation confirmation. Is there any option or SAP User exit and enhancements?
For example, a FERT 'A' having as an sub assembly 'B','C','D' and having 5 operations(10,20,30,40,50)in Routing. In these 'B' mentioned as an positive qty and the remaining 'C','D' are mentioned as an negative qty. while doing confirmation components are allocated for first operation(10) itself. i want to allocate the component for operation wise. In my case, while confirming operation 20 only part of 'B','C','D' will be allocated and the same for segregate to operation 30,40. How can we handle this situation is there any option?
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How to confirm operation wise confirmation.

Hi,
   please tell me how to confirm operation wise confirmation in details.
       Thanks
        parag

Hi Parag,
Confirmation against a production order can be done in 2 ways :
1. Confirmation against each operation of an Order can be done in Tcode : CO11 /CO11N
2. Order Confirmation can be done in Tcode : CO15.
My understanding about your problem is you want to confirm operation wise and the procedure for the same is goto Tcode : CO11N and enter the production order number and Operation number say 0010 and enter the Yield/ Scrap qty and save it. If there are any components assigned to operation 0010 as back flush in routing / order, then system will consume those bom items with movement type 261. You can check the components which are assigned to this operation with backflush in teh goods movement Tab screen in Tcode : CO11N itself.
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After saving you can check the goods movement in the prodution order Tcode : CO03. Goto document goods movement s and chk the same. For showing this the order type dependent parameters should be configured for the same.

Rejection qty stock at operation wise

Dear All
I have a problem for getting the Rejected quantity stock at each operation wise.
Material 'A' has 10 operations in the routing.
At each operation some qty may get rejected.
How to account the stock of rejected quantity at each operation level?
If i enter in the Rework / Scrap field in the confirmation screen, i can't getting the stock anywhere because there is no seperate material code for that operation.
I tried by creating a Seperate material code for the Rejection qty and assign it to the BOM. But it is not viable that creating seperate material code at each operation level.
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Thanks & Regards
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yes
stock will not be upadate unless until u maintain the material as negative qty in the bom if u know rejection qty is knwon before planed order creation.
i think in your case rejection qty is known at the time of confirmation, for this u declare rejection qty as scrap in scrap filed at the time of each operation,after that clcik on goods movemnt button,there u can add manually material name and storage location and movement type is 531 ,on which material u want to post the stock.
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How to get Operation wise Time for a list of Production Orders

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Sonia,
I hope your are refering to setup time, process time, teardown time in the production order.
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Which table can give Operation wise Machine/Labour Std Value Time

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Sonia Agarwal

Dear Soni,
Plz refer my reply from this thread
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Can we get Orderwise, operation wise service entry sheet(Including services ) report. with details like order type,service product, address, customer number(if any) etc.
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I am having total 4 operations in production order .I want operation wise report ( For example ,I am having production order of 10 quantity , I want a report through which I can check how much quantity is lying in operation 10 ,20 30 & 40 )
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hi,
Work Center
CRHD Workcenter Header Data
CRCA Workcenter Capacity Allocation
CRCO Workcenter Cost Center Assignment
CRHH Hierarchy Header
CRHS Hierarchy Structure
CRTX Workcenter Text
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PLKO Routing Header Details
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PLAB Relationships - Standard Network
PLAS Task List - Selection of Operations
PLMZ Component Allocation
PLPH CAPP Sub-operations
PLFH PRT Allocation
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PLMK Inspection Characteristics
Bill of Material
STPO BOM Item Details
STPU BOM Sub Items (designators)
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STZU BOM History Records
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Hello,
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Ravindra

Dear Ravindra,
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within the shop floor or company.
PP02 - Externally processed operations.
PP03 - Auto - GR,where in no need to carry out MB31.
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Operation wise costing

How to track operation wise costing during confirmation. i.e, how to findout the cost involved related to raw material , labour,overhead costs etc for each operation wise.

Check the costing report S_ALR_87013127
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Function module/BDC/BAPI for Component allocation operation wise

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I need your help on Component allocation in Routing (CA02) per opertion wise.
Currently we are assigning the Component individually per operation manually
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gsc

Hello GSC, (and of course anyone able to help me)
taking account of the date of the message (2008) i think you have finally encountered a solution to your issue ?
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My requirement is to modify the component allocation in a routing by using change document.
I found the bapi /SAPMP/BAPI_ROUTING_PROCESS. I have spend few days to make it work without success.
Iam still facing error message. Futhermore i have read trough a SAP note that this BAPI could not work properly in some case.
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In CM01 or CM05, we are getting requirement on weekly basis.How to get that report on daily basis? I want to give the input as a date range of the planned order.How to go for that?
Edited by: SAGAR GOLIWAR 226 on Jul 3, 2011 8:16 AM

For a Production order - Operation wise Inspection Lot

Hi Experts,
Please help me out to resolve the following problems.
1. How can we create inspection lot for each operation for a production order?
If a production order has 10 operations, I will have to have 10 inspection lots for that order.
2. I have a final assembly called A with components B & C. Some other material called D has similar characteristics of B.
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Thanks in advance.
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Dear
Answer Q1 : Go to SPRO > Production> Shop floor control> operations > confirmation> define confirmation parameters
Maintain
1)Operation sequence u2013 error when operation sequence is not adhered to
2) Over delivery u2013 Error when over delivery tolerance is exceeded
3) Results Rec. (QM)- Error message if no Insp results exist
So what these setting helps is that :
1)All operation has to be confirmed operation wise means 0010 has to be confirmed for confirming 0020 operation. SO production guys can only confirm 0040 operations only after 0030 operations is confirmed by quality personal.
2)Over delivery is not allowed means of in 0030 operation if only 50 quantity is confirmed in 0040 operation only 50 can be confirmed. Production people cannot confirm more than 50 quantities
3) Also PP personal cannot confirm operation 0030 through C011N till the result recording of that operation is done through QA32.
4)Maintain Operation Control Key -PP01 with marked Inspection Character Marked -OPJ8 and maintain this Control Key for   those operation which are required for Inspection Lot .
Now For QM stand point , activate inspection type 03 and 04 in material master. For 03 type of inspection, you have to make routing in CA01. So when you release your production order, an inspection lot will be generated. This lot will not be stock relevant. This is just to check that you production is in accordance with quality norms. Only after clearing this lot from quality you can do your order confirmation, otherwise system will give hard error due to 3rd point of prev post.
For 04 type of inspections, prepare inspection plan in QP01. Now when order is confirmed, an inspection lot of 04 origin will be created in quality, and this is stock relevant and for final inspection of production order material.
If you need you can set for early inspection as well. That will give you another intermediate stage before final inspection. Inspection points are also an option if suites your requirement.
If you need more inspections, I suggest go for manual inspection lots of 04 origins, they are created in ref to order and are not stock relevant.
Q2 : Please explore this thread for options explained for Alternative Item selection .
Alternate Item in BOM
Regards
JH

Operation Wise Scrap CO11N

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