Optimizing dvd playback quality (macroblocking problems)- HELP!

Nothing is quite so frustrating as spending countless hours editing, encoding, and authoring a DVD and then discovering that the video has playback issues (macroblocking, digital artifacting, sometimes so serious it halts playback altogether) at some point in the stream.
I feel sure others must have some idea what I'm talking about, and yet I haven't found a thread on this forum or any other that addresses what is really the root cause here. As I figure it, there are a number of factors (variables) at work:
1. the media itself
2. the software used to create the disc (in my case DVDSP 4.0/Compressor usually at the "Best" quality encoding)
3. the hardware used to burn the disc (in my case the MATSHITA DVD-R UJ-815 superdrive in my powerbook)
4. the DVD player used for playback
In my experience, a disc might do fine on one player but then have significant playback issues on another. On one occasion I even saw playback perfectly through an hour of video, and then the next day on the same player and the same DVD I got significant macroblocking through parts of it.
What gives!? Are there some DVD-R media that are way better than others? Or do I need to invest in a better drive to burn them? Or is this just the growing pains of emerging technology? Is there some other thread anywhere in cyberspace that addresses this issue?

Hi John
So you're saying that your mpegs are clean and clear of any macro blocking, and this is only introducted once you burn to DVD, and then only on some players, but also a disc that played fine one day on a deck, plays back bad the next day on the same deck.
Man, you've got some serious gremlins at work in your office. Before you pull your system apart, chack you mpegs again. If you're using Compressor 2 with any of the VBR presets you're going to get macro blocking because C2's VBR is not very good - I've not had one successful mpeg out of it. If your project is under 1hr try CBR at 7.5Mbps, that's been working fine for me.
Now, are you encoding your audio to .ac3, or .aiff. If you're using .aiff you might be hitting wall with your bitrate. Your .aiff will have a bitrate of 1.5Mbps, and if your using using a high max bitrate on your vision and you get a bitrate spike which Compressor is also known for then you could be blowing your bit budget (max of 9.8Mbps for vision and audio together), which could result in stuttered playback and freezes.
Next, are you burning out of DVDSP or are you using Toast. Some users report problems burning at higher than 2x speed (personally I burn at the limit of the media and haven't had a problem). As you can't control the burn speed out of DVDSP you might want to try just building in DVDSP and burning in toast at a low speed.
If you're burning from data on an external FW drive try moving it to the HD and try it again.
Try a few different brands of media. Keep it clean and out of the sun.
That's about all I can tell you at the moment - these are all the obvious things , maybe somone else can chime in with some more obscure causes.
Cheers
B

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