Order of Priority of BOM usage

Dear All,
We are using the BOM usage 1, 2 and 3. For the BOM usage 1 we have the selection 01 and we have the 1st priority as BOM usage 1
and I have created the selection ID as IN in which the priority 1 and BOM usage 3.
We have created the BOM with usage 3 for the material V1.
When I tried to create the routing when the system is exploding the first level and if we have phantom it is not exploding.
But I tried to change the priority of seleciton ID 01 priority 1 and BOM usage 3, then in the routing the system is able to explode the phantom as well.
Pls let me know what could be the problem. I want the routing

Hi,
This might be because of conflict btwn t BOM usage 3 and routing usage 1 . Try using usage 3 as mentioned by other member
and assign the priorities in fli-flop way.
Also,In routing header, check up the usage mentioned. Maintain the usage as "3" in this field so that you can get the data as per your requirement.
Cheers
Chandra

Similar Messages

Consume PIR from Sales Order when PIR's are not in BOM Usage 1

I need help determining which combinations of Strategy groups I need at the header level (Variant Config KMAT) and item level Phantoms (HALB) The Phantoms are just used to drive forecast, I have no need to issue or stock these items... just need them to be reduced when I use them in a Sales Order.
Please help me understand the planning strategy groups or the requirement type combinations on the header material and the item materials.
Standard SAP will consume the PIR if they exist in the production BOM (Usage 1).   However, due to Usage 1 having the object dependencies placed at lower levels and parameter effective, I am not able to add the foretasted assemblies to the usage 1 BOM. I have created the PIR's for these HALBu2019s using Simulative Long Term Planning.
I need a way to consume/reserve the foretasted PIR's from the sales order... without the use of the Production Order or Planned Order. I think it can be done at the time of the sales order PGI... but have not been able to figure out the configuration. Below are the main steps if the PGI is the vehicle for consumption.
Sales Order uses Configuration Profile SD01, KMAT and BOM Usage 5 items are in the found in the Sales Order.
KMAT is inactive in Demand Management (MD62).
BOM Usage 5 items have PIRu2019s, they are created from Simulative Long Term Planning.
1.     During Sales Order creation, the BOM Items are selected from VC.
2.     During Sales Order PGI, the BOM Items are consumed and show as withdrawn in MD623/MD73.
     Sales Order Reservation and/or Consumption of Item Level Planned Independent Requirements
     ***PIR's are not found in the Production BOM, only the Sales BOM.
     ***Production BOM and Sales BOM have same KMAT, and same Object Dependencies
     Step 1:     Create Sales order for KMAT 10000008
          a. Sales Order will have KMAT at line item 10
          b. Sales Order will have BOM Usage 5 materials as items (see BOM's Below)
          VC will pick the specific materials that are relevant to order
     Step 2.     Sales Order is Saved/Confirmed.
          a. A reservation will be created against the Planned Independent Requirements for Sale BOM Items.
          MD73 for the HALB will show the Planned Independent Requirement, and the Reservation.
          b. A Planned Order is created using BOM Usage 1.
          VC will pick the specific materials that are relevant to order
     Step 3.     Production Order is completed and issued to Sales Order.
     Step 4.     Sales Order Delivered with PGI
          a. The HALB PIRu2019s in the Sales Order will be withdrawn (reservation goes away, PIR qty reduced by 1 PC).
Client 100     BOM Usage 5
     Material Type     BOM Item     Material Number     Planning Strategy Group     Planning Independent Requirements     VC ObjDep
     KMAT     Header     10000008     25     00-Inactive     KMAT
     HALB     01     10000023     70     00-Active     Yes, At this level
     HALB     10     10000025     70     00-Active     Yes, At this level
     HALB     20     10000024     70     00-Active     Yes, At this level
     HALB     30     10000026     70     00-Active     Yes, At this level
     HALB     40     10000027     70     00-Active     Yes, At this level
Client 100     BOM Usage 1
     Material Type     BOM Item     Material Number     Planning Strategy Group     Planning Independent Requirements     VC ObjDep
     KMAT     Header     10000008     25     00-Inactive     KMAT
     KMAT     10     KA_350_FA_P4
(Parameter Effective)     Null     Null     Yes, but at lower levels
     KMAT     20     KA_350_FA_P4 (Parameter Effective)     Null     Null     Yes, but at lower levels
     KMAT     30     KA_350_INT
(Parameter Effective)     Null     Null     Yes, but at lower levels
     KMAT     40     KA_350_INT
(Parameter Effective)     Null     Null     Yes, but at lower levels

You can manage copying data from the sales order to the production order by some FMS.
For data not in the production order you can define UDF-s on the production order.
E.g.copying the item code you can use this FMS:
SELECT T0.ItemCode
FROM RDR1 T0 INNER JOIN ORDR T1 ON T0.DocEntry = T1.DocEntry
WHERE T1.DocNum =$[$32.1]
      and T0.VisOrder=0
connecting this to the Product No. field setting autorefresh when Production Order Origin Number changes.
Or copying the Item details you can use this FMS
SELECT T0.Text
FROM RDR1 T0 INNER JOIN ORDR T1 ON T0.DocEntry = T1.DocEntry
WHERE T1.DocNum =$[$32.1]
      and T0.VisOrder=0
connected to an UDF setting autorefresh when Production Order Origin Number changes.
(And similar other FMS-s can be connected to other fields you want to copy.)

Backflashing will Pick which BOM usage by default ?? help

Hello friends,
We have made a single BOM with BOM usage 1(Production)
and BOM usage 5(costing),we are having different components in different usages.
Now the question comes that when we perform backflashing of BOM code in T-MFBF:
1)system will Backflash BOM with which usage indicator either 1 0r 5?
2) what are the settings by which system should always consider BOM with usage 1 (production)?
Looking forward for response
Points will be awarded
Thanks
Jase

Hi,
SPRO > Production > Basic Data > BOM > Define BOM Usages
Here you define whether a BOM is production relevant or not
SPRO > Production > MRP > Planning > BOM Explosion/Routing Determination > Define BOM and ROuting Selection
Here you define priority of BOM usages.
Please check SAP help:
http://help.sap.com/saphelp_47x200/helpdata/en/f4/7d2a9c44af11d182b40000e829fbfe/frameset.htm
Regards,
Csaba

CK11n Wrong BOM usage

Dear All,
Let me first describe the scenario:
We are in ECC 6.0 there are 3 plants.Normally Std Cost is uploaded every month we use one costing variant for all three plants.
This month only in one plant user want to do costing with BOM usage 1 earlier all other plants including this plant used BOM usage 6 for costing purposes.
Now in case of the plant which want to cost with BOM usage 1 for certain materials(lower level-X) when we run CK11n we input BOM usage and Alt BOM in the Qty Struc Tab and run this works fine and costing is done without errors.
After this step when we try to cost a higher level material (say Y) in CK 11n and input BOM usage as 1 and Alt BOM 1 in the Qty Struc Tab system gives message that for the lower level material X in BOM usage 6 alt BOM 1 there are no items relevant to costing.This means that system is again costing the lower material X with BOM usage 6 when costing Y.
Now as per my understanding this could be because of:
1)In Costing variant BOM selection ID configuration gives first priority to BOM usage 6
2)As per Transfer Control configuration "No Transfer Control"
Can somebody please suggest how this can be solved or if I am wromg with the explanation.In one line the requirement is to cost all materials in one plant(not all) with BOM usage 1 but other plant will use BOM usage 6 as earlier.
Regards
Raju

In one line the requirement is to cost all materials in one plant(not all) with BOM usage 1 but other plant will use BOM usage 6 as earlier.
I would like to ask u question first since requirement not clear.
Is the BOM with usage 6 costing relevant ?
TQ.

We want the Engg BOM ( usage 2 ) to be exploded in Production Order.

Hi Gurus,
We want the Engg BOM ( usage 2 ) to be exploded in Production Order.
Please let us how this could be done.
Regards,
Ram

Dear Ram,
1.Check what selection ID is maintained in OPPQ for the plant for BOM selection.
2.For this selection ID set the first priority to Engg BOM for BOM usage - 2 in OS31.
Check with this and revert back.
Regards
Mangalraj.S

Order BOM Usage 5

Hello,
Is it possible to Create an Order Bill of Material (CS61) with a BOM Usage of 5 to explode the Order BoM structure on the sales order line item? I'm not convinced but would love to know if it is possible.
Thanks, Mart

Hi Mart,
In an Order BOM the Sales Order is already created and then the order BOM is created. However, using the earlier solution, I dont think that the BOM will explode, since the SO is already created.
However, you may check settings in IMG in the following path:
Production > Material Requirements Planning > Planning > BOM Explosion > Define BOM Explosion Control
However, before going ahead with that, I would go ahead and consult a PP person to make sure, it doesnt have other implications.
Regards,
Amit

BOM Usage and Sales order BOM

Can some one bring our the difference between BOM usage in the creation of a material bom and a Sales order BOM - To be more specific, when you are creating a BOM using the tcode cs01, I get a field called BOM usage where I can select it as 5 and define it as relevant to Sales and Distribution. I can also create a BOM which is Sales order specific using CS61 tcode. what is the difference between the two? When will the bom created using CS61 explode and when will the other one explode?
Thanks for your reply in advance....

Hi
while using the material in each dept. the usage differs so for that sap provided this function. for sales bom is used only sales and also that material already exist in the plant. and mm bom the material has to procure from the some third party that all functionality will control throgh the maitaning bom usage.
further your explanation i give below info.
Text
BOM Usage
Definition
This key defines the area (such as engineering/design or production) where a BOM can be used.
Use
By setting various indicators, you can define the maximum configuration of the item status and define whether an item must be or cannot be processed in a particular area (such as production).
Examples
A material is used in the areas production and costing in a company. For each area, you maintain a separate BOM with different items:
Production BOM:
This BOM contains items that are relevant to production. These items are copied to the planned order. Dependent requirements are generated for them, and they are copied to the production order.
Costing BOM:
This BOM contains items that are relevant to determining the material costs of a product.
When you calculate production costs using a quantity structure, the system automatically determines the BOM and all the BOM items that are relevant to costing, in order to calculate manufacturing costs.
pls find the config table which will give u clear picture about bom usage.
STLAN     PMPFE     PMPKO     PMPKA     PMPRV     PMPVS     PMPIN     PMPER     ANTXT
1     +     .     .     -     -     -     .     Production
2     .     +     .     -     -     -     .     Engineering/Design
3     .     .     .     .     -     -     .     Universal
4     -     -     .     -     -     +     .     Plant Maintenance
5     .     .     +     +     -     -     .     Sales and Distribution
6     .     .     +     .     -     -     .     Costing
7     .     -     .     .     -     -     -     Empties
8     -     .     -     -     -     -     -     Stability Study
M     .     .     .     .     -     .     .     External Munitions Display
Z     +     .     +     +     -     -     .     Rebranding Sales BOM (1:1)
Thanks
Regards
Hari Shankar

Is it possible to switch between two BOM usages in the order?

Hello Experts,
We have created two maintenance BOM's say Structural BOM - Usage Plant maintenance & Spares BOM - Usage Spares for a technical object.When I am creating an order,in the components list I can only list the BOM with Usage plant maintenance.Is it possible to switch between the usages?I need both the usages for selecting materials in the components tab.
Thanks,
Ashraf

We are on ECC 6.0
Regards,
ashraf

Problem with BOM usage

Hi,
Due to client requirements, i have created a new BOM usage type "X".
At OS21, i have set the default as "relevant to production".
Defined order of priority in OS31, and assigned to plant parameters through OPPQ.
In OS30, created new application & assigned to production order types.
The Problem is iam able to make use of this BOM in a production order, and iam not able to explode it through transaction CS12.
When i explode it through CS12, the message i got is mentioned below.
E: to XCPPEDLJ31-DEMO4/IN10/ZP01 no BOM is available
Message no. 29514
Regards,
K.Kumar.

In OS31
Are you maintained the selid, selpr, BOM usage(newly created)?
while creating a BOM application are you maintained the same selid (selection ID) ?
and also check your BOm application have any indicator relevant to explosion of MRP, rel Costing, rel for work scheduling,pland order, Rel order, collwith, sale order,

Comparing the BOM usage with the actual usage for materials.

Hi All
My client want to compare the BOM usage with the actual usage and have a report for this within a period? More specified they want to calculate the BOM usage, based on the requirement quantity from confirmation - but with out the scrap %. mulitplied with the confimed quantity of the header material.
The actual usage should be based on goods issuing from stock, either as goods issue to order (backflushing) or as goods issue to cost center.
I havent been able to indentiy a standard report for doing this - does some of you know a standard report?
- I was thinking of the following method:
Look at tabel RESB and compare it with MSEG, but I have some diferent problems with this.
- In resb there is no qty before scrap.
- The data amount from MSEG, is so huge so it is not possible to make a data search for a whole period (eg. month)
Br. M

There is one std report MCRX which gives a comparison of quanity in order and actual consumption,
if it doesnt meet your need, you may have to create a custom report.
logic can be find the quantites as per BOM for the produced quantities
issued quantities to the order
tables you may need are AUFK AUFM
AFKO, STAS STPO
MSEG, MKPO
JEST ( if you want to filter using order status)

MRP run for header material with bom usage-3

Dear All,
We have header material with bom usage-3.We maintain the stock at child components only ,not at header
I have created the planned independent requirement for header material.I have created a sales order but sales order is not shown in md04.
What can be the further setting I am missing for mrp run of above scenario.
with regards,
pradeep

Dear ,
Couple of checks points for you :
1.Check the material master Sales Org Veie-Item Categoery .As you have mentioned Item Categoery -TAQ which is not relevent for requirement planning throgh schedule line category -CT ( CT means there will not be any inventory or good movement and requirement will not be passed for MRP ) .Only CP -line item categoery does requirement passing through MRP and it will show u in MD04. So the summery is if you want to generate an MTO order for the same FG material , you should matian the Sales Line item categoery as MTO in sales Org View and it will pop up in VA01 whiel logging Sales Order .
Generally , TAQ item categoery are used in Project Billing or Delivery .ok and they will not be having any availabilit check so it KP ( no check ) .
But for MTO order , you should have availablty chek 02/01 in MRP3 view and also MTO Sales Item categoery .
Based on the above information logg an sales order , release credit chek in VKM3, SAVE and check in MD04.
Create PIR in MD61 and Run MRP on the both cases .I have tested its working .but noit with TAQ item categoery ok
2.Why do you need to create Sales Order for dependent Item-Y because it will be in X-BOM item ? Make sure that Y- should have Sales Item categoery in material master -MM02-Sales Org View as NORM item .If you really want to create sale sorder for this item , it should TAN or NORM .
3.Other PIR detail is fine .
Try and revert back
Regards
JH

BOM Usage

Good Day.
I have a scenario as follows:
FERT: 1001
ROH: 2001
When I create sales order for FERT 1001, when I run MRP, I want the system to create planned order or PR for ROH 2001, same quantity as 1001.
Let me know which BOM usage should I use?
We will not use PP/production order for this. Just Sales Order and Purchase Order.
Thanks,

I think you need a production BOM and a production order. Then the production order transfer the requirment to the ROH material.
Roberto

High-Level items (item category LUMF, Sales BOM Usage 5) in PO's

One of our plants supplies High-Level Items to their customers. The GenItemCatGroup MARA-MTPOS_MARA and the Item category group MVKE-MTPOS for these items is = LUMF. These are essentially Phantom items, which they do not stock.
Weu2019ve created BOMu2019s for these items with BOM Usage 5
The components for these BOMu2019s are GenItemCatGroup MARA-MTPOS_MARA and the Item category group MVKE-MTPOS = NORM
In our sales orders, the high-level (LUMF) item comes in with Item Category TAQ, and all sub-items come into the order as TAE.
The TAQ items are relevant for pricing. The TAE items are not.
The requirements in MD04 are as follows: No requirement for the LUMF item (phantom item). Requirements DO appear for the sib-items.
Everything seems to be working fine as far as Sales Orders are concerned.
Our problem is that this same plant will also sell the same LUMF high-level items to other plants within our organization via Purchase Order (Type NB).
When an NB purchase order is processed, the MD04 only shows requirement for the LUMF Phantom Material. There are no requirements generated for the sub-items.
What do we need to do so that the NB Purchase Orders with LUMF items react the same way that sales orders do, as far as demand in stock requirements, pricing, etc?

Ashish,
Suppose the material is completed then the value is shown against final product. In that case we use Item vategory Group ERLA. The maina item category will be shown as TAQ. The Subitem will take item category TAE (text item)
If the material is still not complete then the value is ascertaind through sub items in that case LUMF item category is used and item category for the main item is TAP and for sub items it is TAN.
In any case we will change the item category group as (ERLA or LUMF) in the material master of the final material "Computer". Where as the subitems item category will be "Norm".
Note: If you use standarad Order = OR, and standard item category group ERLA in the Finished MAterial Conmputer, then system will automatically assign item categories for Main item = TAQ and SUb Items = TAE.
Standard process and ORder = OR
Then Execute MM02 for finished material or Main materialo alone i.e., "Computer", Assign Item Category Group = ERLA and save. Then create BOM CS01, CS11 Single level the output will be
COMPUTER = TAQ
SCREEn = TAE
HERdisk = TAE
Key board= TAE.
Similarly if you proceed process by changing Item category group = LUMF for main material i.e., Finished goods "Computer" then
COMPUTER = TAP
SCREEn = TAN
HERdisk = TAN
Key board= TAN
If you are changing the document type prefixed with Z , then you need to proceed with "Assign tem Catgeory"
Regards
Sathya

Costing BOM usage

Hi Experts,
Please explain me with some examples what is the use of " BOM usage (6)costing BOM".
I have the following scenario where i was trying to use the Costing BOM concept.
To produce material 'A', I need component 'B' and 10 other consumable materials.
For the cost estimation purpose, the client wants to put the consumables in the BOM.
The production of A is happening like this, Prod. Order qty of A is 100000 Meter.
The confirmation of A will be taken place partially like 500 m, 700m, 900m...etc.
When i do the confirmation, Auto GR for material A and consumption of components by 261 movement type will be taken place.
Here i can monitor what is the actual consumption of component B and i will enter during confirmation. So that i can get the Plan Vs Actual quantity.
But for consumables i can not monitor what is the actual consumption since it is very less quantity and it will be filled in the tank as a bulk quantity.
Please thro' some light on the following 2 queries,
1.In the costing BOM i will put all the consumables and in Production BOM i will put only the prime material, how to avoid the Variance during every confirmation?
2.If i don't put the consumables in the BOM, i added it in the Costing sheet, and i am issuing all to Cost center by 201 movement type. In this case how to take the Plan Vs Actual variance?
Thanks in Advance.
Bala

Dear Balamurugan,
Check out this,
Generally the Production BOM will be used for production as well as costing.Production in the sense which
will be used for running MRP or for creating a planned order or else a production order.
If you want to create a BOM for a material just for doing the cost calculation or if your company wants to
know the cost split up alone means then you can create a BOM using the usage 6,where the same will not
be considered for production that's in particular for running MRP.In case if you want to restrict that one
should not run MRP for a material which has a BOM (which has only Costing BOM) then in this case it will
be helpful.
Regards
Mangalraj.S

Want to change BOM usage from production 1 to design 2

Dear Experts ,
Is it possible to change BOM usage from production 1 to design 2 ? Any mass change T code ?
Neal

If I make BOM universal , I need to ,make alternative BOM as Engineering BOM will have several levels and production BOM has all the components and assy on single level .
MRP might pick up wrong BOM .
Is there any T.code by which we can make mass copy or change BOMs . AS in system there are many BOMs which needs to be copied as is with new usage .
Neal

Order of Priority of BOM usage

Similar Messages

Maybe you are looking for