Order Receive to Production Plan, Scheduling Scenario
Hello ,
We are making process chart which will include total manufacturing unit function. It consist of Sales, Project Management, Engineering, Bill Of Material Preparation, Production Planning, Scheduling and Manufacturing/Production.
What should be very standard total scenario specially from Bill of Material for any particular received PO then Production plan, forecasting, scheduling etc. for the same.
Please share scenario which you have or which used most commonly all over manufacturing industries.
Rahul,
If your scenario is integrated with project system you can refer using planning strategy 21 Engineer To Order.
If you want to have simple make to stock scenario then you can explore 10,11,40 etc for different reasons.
You scenario is customer oriented then you can use planning strategies 20,50 etc
All above planning strategies have their own process steps.
If you can tell us exact scenario in which you are working so that someone could help you with process steps.
Br
KK
Similar Messages
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Hi,
I have a continous supply of raw material with predifine schedules like 1000Lt at 7AM,1200Lt at 8AM etc. till 7.00PM. When i run the PPDS heuristics how the system accounts these expected planned receipts.Shall we have to created any STR or Schedule agreement...System has to consider these receipts and then only it has to generate further supplies if these are not sufficient...
Regards
HemanthHemanth,
OK, SAP_MRP_001 is one of the standard 'MRP' type heuristics. I will assume that you know that this heuristic will perform MRP Demand-type planning.
For this heuristic to function, I will further assume that you know you need to have demand elements in place (dependent demand, Independent requirements, sales orders, etc etc).
When this heuristic runs, it will perform a net requirements calculation. This means it will look at all existing supply elements (stock, planned/production orders, purchase reqs/purchase ords,etc), and at all existing demand elements, and will determine in a time-phased fashion each place where demand is not met with supply. It will then look at the ordering policy of the material, and create procurement proposals.
So, to your issues:
Now i have to prepare a production planning schedule for tomorrow utilising the stock quantity first and based on the expected quantity schedules.
This is standard MRP planning. SAP_MRP_001 will do this, provided you have sufficient demand in place
I dont want the system to create Purchase requisitions.It should check the expected supplies and create planned orders for production planning.
The procurement proposal type will depend on the settings in the product master. Generally, if the material is 'externally procured', you will get a purchase requisition. If it is internally procured, you will get a planned order. Also, SAP_MRP_001 standard functionality is to check existing supplies during its calculations.
Now my question is how should i capture the expected supplply hourly schedule in APO and whether this Heuristics check these quantity schedules?
The exact timing of the procurement proposals will depend on when you actually have a shortage. This in turn is dependent on the timing of your demand elements. You can set the SIZE of the procurment proposal by setting the Lot Size procedure in the Product Master. In your case, I believe a time-based policy would be in order, such as 'by period', period = hour; number of periods = 1.
In your post you didn't mention:
Fin goods, Assembly, Raw materials
MTO or MTS
Process or Discrete
Demand or consumption planning.
Capacity Issues.
How to execute the plan
I am going to stick my neck out and make the assumption that you do not have a lot of experience in the area of PP/DS, or planning in general. If you are asking these questions because you are trying to learn about planning, fine. This is what these forums are for. On the other hand, if you are in a position where your job requires you to create these planning scenarios for your client, or for your business, then I strongly advise you to go to your supervisor and ask for help. SAP offers many fine schools to learn about these issues, and there are many consulting companies that will guide a company through the implementation of PP/DS planning.
Regards,
DB49 -
Collective conversion of planned order to one production order
Dear all,
1. I have N number of pld ord for same material so i need to convert as production order with cumulative quantity.
Because to reduce Issing and confirming and receiving of number of production orders.
2. I need to create Number of production order with diffferent material numbers in one screen with different production order number.
Because per day i need to create more number of production order with different material number. If i create one by one it will consume more time as well as its not practical possible for our business scenario.
Pls let me know any standards are available in SAP.
Regards,
S.Suresh.Dear Suresh,
You can convert Planned Orders into Production order collectively as a mass maintanance in CO41 Tcode.
Revert if any doubt in case using above tcode.
Further if you wish to have one production order against multiple planned orders it is not possible as per Standard SAP.
You can convert to each planned order into individual production order not to single production order.
If you wish clubbed production order then better you use Individual / Collective Indicator as
2 Collective requirements only
Then you will get cumulative planned orders only against each material and you can convert all of them cumulatively to production orders in CO41 as a mass maintanance.
Hope your problem resolves.
Regards,
Tejas
Regards,
Tejas -
Change of sales order in combination with planned/released production order
Hi Guru's,
How do you deal with changes in the sales order in combination with planned orders and the scenario how to deal with release production orders?
Can you tell me the SAP scenario, technically or reports or transactions or user exits, etc?
Thank you in advance,
EricHere You have 2 scenarios
1. Sales order changed at planned order stage
In this case any chagne of quantity done in the sales order level will be taken care by the Planned order until it was not firmed .
In case if it was firmed for the increased qty you will get a new planned order getting created.
In case if it is reduced and if it was unfirmed it will get changed accordingly
2. Sales order changed at production order stage
if the planned order was converted to production order change we can manually changes the respective Production order util no confirmation was done to any operations..
is all this scenariors you are looking for if it is helpful let me know
thanks..
dskumar -
CTM does not consider orders from ECC process, to calculate the master production plan
Hi gurus, Any of you worked in a scenario where CTM should consider the process firm orders from ECC? I am currently working on a stage of planning, whereby CTM should consider orders from fixed ECC, as projected inventory available for the planning of needs. However at present not the underway. any idea or suggestion? Thank
Hello:
Thanks for the prompt reply. Unfortunately, profile selection orders, are all ATP category.
Here I put an example of behavior that has the result set of CTM
SCENARIO CTM
WEEKS
INITIAL
1
2
3
4
5
6
DEMAND
-100
-100
-100
-100
-100
-100
PRODUCTION (PLANNED)
100
100
100
100
100
50
PRODUCTION (FIXED)
50
STOCK
0
50
50
50
50
0
SCENARIO EXPECTED
WEEKS
INITIAL
1
2
3
4
5
6
DEMAND
-100
-100
-100
-100
-100
-100
PRODUCTION (PLANNED)
100
50
100
100
100
100
PRODUCTION (FIXED)
50
STOCK
0
0
0
0
0
0
thanks for your comments -
Multiple sales order in to one planned/production order
hello,
anybody pls help me. my scenario is make to order with configurable material. in this is it possible to create multiple sales order in to one planned order or production order. my client is asking this requirement. he wants to convert if the characteristics are all same sales order want to convert in to one planned or production order. pls suggest me how to do this.
thanks & regards
bhaktaHi,
The feature for combining the Sales Orders based on the Charecteristics is available on in Industry Specific Solution - Mill Products (IS-Mill).
Otherwise, in standard SAP you can not do that..
"Material Variants" could be an alternative for this..
Regards,
Siva -
Unable to create a production plan and schedule on SAP B1
Hi,
I've been trying to figure out how to use SAP B1 to give me a production plan and schedule for quite some time now.... I have no problem in accessing my pending orders. There seems to be no option in my production tab to enter resource information! Would be great if you could possibly tell me how to figure this out.Hi,
Without capturing the actual time of production orders, it is not possible to perform scheduling. You may create planned production order by based on theoretical time.
Only third party add-on fulfill your requirement.
Thanks & Regards,
Nagarajan -
I bought and installed Adobe Premiere Elements 13. The download email provided me with an order number, a product key and a password. I never received a serial number. When I attempted to access the software, it required a serial number. I now cannot use this product because I never received a serial number.
Burr Leonard please be aware you are posting in a public forum. I have edited your previous responses to remove your personal information. If you do wish to continue responding via e-mail then please turn off your e-mail signature prior to responding.
The suggestion provided by Kglad is information on how to redeem your redemption code. Did you purchase from Adobe directly? If not then it is likely you received a redemption code as opposed to a serial number.
If your order is from Adobe directly then you serial number will be located under your account at http://www.adobe.com/. You can find additional details at Find your serial number quickly - http://helpx.adobe.com/x-productkb/global/find-serial-number.html. -
Sales order reference at the time of Production Planning
Hi all,
Is there any Hard check (or) Validation at the time of assigning sales order in Production order?
to be more specific
At the time of creating production plann, we assign open sales order to that. Again if new production plan is created and with out knowing if he assign the same Sales order number system should block it.
Is there any solution for this
Regards
ShashiShashi,
Couple of important things to be noted.
1. How could you determine if the first user linking the SO to the Production Order really selected the correct one. It could be very much possible that the same Sales Order linked to the another Prod Order is actually correct.
Unless you have a business validation procedure to check this it will not be of much value to prevent duplicated.
You can read about the transaction notification stored procedure using the link below
https://service.sap.com/sap/support/notes/1011154
This transaction notification is a stored procedure available in a company database and can be accessed from SQL Server Management Studio
Suda -
Planned order Vs Actual Production report
Hi Experts
We are running MRP make to stock means we maintain PIR(MD61) in system. On the basis of PIR system create planned order and we declare production against these planned orders. I need a report which show the detail of planned order and actual production declare against that planned order. Please guide.
Regards
Parkash ChandDear Parkash,
second possible soluction could be create a custom report using this standard Bapi BAPI_MATERIAL_STOCK_REQ_LIST in order to read MRP element and to summarize the elements desired (DELKZ field):
MRP Ele Ind Object
PP Planned independent requirement
FE Production order
Pa Planned order
Third possible soluction setting in customizing the writing of the MRP table MDKP for header data and MDTB for item data and create a Query on these mrp table.
Let me know if i've been useful for you.
Daniele -
Dear Guru's,
I am executing Long-Term Planning through T-Code MS02. Material BOM also contains co-product. System does not creating
Planned Order for CO-PRODUCT but showing simulative requirement. Is there any way or option to create plan order through MS02? Or it is an standard practice that system will not create planned order for CO-PRODUCTS due to its -ve quantity.
Regards,
Rashid MasoodHI,
If you are using Co-product & mainytain the _ve qty in the BOM means at the time fof Final Goods Movement the Atomatic stock updation in the Co-product satock there will be no Planned order generation for the Co-product.According to u order qty & qty maintain in the BOm the Co -prodcut Qty will get updated auto matically.
Regards
Satish -
Maintenance Planning & Scheduling of calibration order
Hi
I have to schedule calibration inspection of a few equipments in such a way that system automatically create inspection lot & calibration order daily.
Whether user enter calibration result or not, inspection lots in future should be created automaticallly.
I created a single cycle plan using IP41 and start the schedule using IP10, the system created first inspection lot automaticaly but always require me go to to scheduling and save the plan again if I want to create next inspection lots. How can I configure/set the system in such a way that it creates inspection lots/calibration order automaticaly
Plz also tell after taking usage decision of inspection lot whether I need to do some act on calibration order such as technical completion or business completion.
Thanks in advanceDear Chris,
In maintenance plan go to Maintenance plan scheduling parameter & put Schedule Period '360' Days in sub screen under Call control parameter.
Then Go to IP10and make automatically scheduling it will make plan for whole yera.
Regards... Rakesh Saxena -
Settlement receiver in production order derived from sales order data?
Hi friends,
I have material X and Y. Both in the same sales order.
I create 2 production orders. Product X has settlement receiver MAT, product Y has settlement receiver SDI.
How can this happen? Where can I look to change it always to MAT?
Thank you in advance,
Eric van ZundertHi,
I understood that---
If u r creating Sales order directly without Quotation u r not able to do the GR.
If u create from Quotation, u r able to do GR. right?
I think, Problem with Settlement. Please Look into that.
Kiran. -
Planned Order for a Product not being shown
Hi Experts!!
I am an ABAPer and I am new to SAP APO. We are now working on /SAPAPO/PPT1. When clicked on some quantity, all the planned orders existing for that product are being shown with respective quantities. Now, I am trying to create a new planned order for a product through FM BAPI_MOSRVAPS_SAVEMULTI3 by splitting the quantity among the receipts. I have gone through several posts and have written the logic. But the newly created planned order is not being shown in /SAPAPO/PPT1. I can't find it anywhere. Am I doing something wrong here?
Here I explain it with an example. I have an aggregated entry for the month of June with quantity 3000, which is already split under receipts 1234 and 1235 as 1000 and 2000 EA respectively. Now, I need to split it as 1000 EA for each planned order and hence am creating a new plord. I am using same FM for changing plords as well with quantities as 1000. So, now both the receipts are being shown with quantity 1000 and the aggregated value as 2000... and the newly created one is missing. But I need the new one to be displayed and the aggregated should be 3000. Why is this happening? Am I missing something?
I already have posted a query that is related to this total requirement. Change Receipt Quantity for Planned Order in LiveCache . This has the first part of the total requirement. Just provided for extra info, but not related to this issue however.
Please help me out. Your help is highly appreciated. Thanks a lot!!Hi Srinivas,
With prior experience, i am sure that the BAPI SAVEMULTI3 can be used for Creation & Change.
I dont think,the FM's which you are using, are recommended by SAP. So , try to use BAPI most of the time,as it ensure data consistency.
As you told, order is not flown to ECC, but visible in APO, i would suggest you to check the importing parameters of the bapi, like EVENT CONTROL ( should be '1' ).
and COMMIT_CONTROL(should be 'E').
Also, check your queues after execution of bapi. you should find your change pointer in the inbound queue of R/3 System. Do let me know if you still stuck.
Thanks,
Santosh KB. -
Unable to convert SNP planned order to PP/DS planned order in RRP3
Hi,
This is an in-house production scenario. SNP planned order are created based on forecast, now i want to convert those SNP planned orders to PP/DS planned orders in product view. While converting i am getting the following error message.
Conversion canceled with error
Message no. /SAPAPO/RRP707
I have checked the SNP, PP/DS PDS, it looks good.
Regards,
LVHi Lingaiah,
Conversion SNP -> PP/DS SAP002 is scheduling heuristic
Heuristic for Conversion SNP->PP/DS as SAP_SNP_SNGL used for order conversion.
Regards,
R.Brahmankar
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