Performance based maintenance
I have made performance based maintenance plan , in this plan i have assin counter with annual estimate 100 nos and my Maintenance plan cycle lenth 10000 nos . ( annual estimate i kept 100 nos because i need maintenance order counter baase only ) so system schedule the plan ,with call plan date 4 jan 2110 .now when i update the maintenance document ,counter reach 100001 system generate the maintenance call with plan date 4 jan 2110 not on order generate date.
but we required the plan date on which maintenance order generate so what can i do in the master data so i can get same date on which maintenance order generate.
Pl help
Raghav
There are 3 things in Maintenance Plan.
Maintenance Plan - Call Date
Maintenance Plan - Plan Date
Maintenance Plan - Call Horizon
Call Date is date on which Maintenance Order gets created.
Plan Date is basic start date of Maintenance Order (when maintenance should start)
Call horizon specifies as a percentage when a maintenance order should be created
In your case i would suggest you to maintain call horizon as 100% that means your order created date and maintenance date (basic start date of maintenance order) are same.
Also plz refer the below link.
http://help.sap.com/saphelp_crm60/helpdata/en/3c/abb377413911d1893d0000e8323c4f/content.htm
Similar Messages
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Settings for performance based maintenance plan
Hi experts,
Incase of hour or Km dependent performance base plan, how we can fix the reading (In hours or Km) limit or period of order generation? what is the impact of annual estimate? Please give me an example with all readings.
Regards,When you create a plan with a counter (Associate a measurement point of counter type to the same), then you would be able to specify at what intervals (Counter readings for this measurement point), the call object associated to the Maintenance plan should be generated.
The actual call date for this maintenance plan however depends on the "Annual estimate " for the measurement point counter and also the actual counter readings captured for the measurement point
For ex: Annual estimate maintained for the Point : 12,000 Miles .Maintenance for this equipment should be triggered for every 1000 Miles (This should be the counter interval maintained for the Maintenance plan). Based on the above the maintenance plan would generated a call every one month (Annual estimate / period).As an example, when this Maintenance plan is scheduled for 1 yr, then 12 maintenance calls will be generated one each for every month. The actual and scheduled dates for the call depends on the various other scheduling parameters maintained for the Plan.
Its critical for any counter based maintenance plan that the counter reading is Captured , Through measurement documents regularly, EVEN IF THERE IS NO CHANGE TO THE COUNTER READING, Otherwise, the system generates call objects (for example, maintenance orders) based on the estimated annual performance entered for the counter, even though the counter reading has not in reality been reached.
for ex: owing to a vehicle breakdown/ repair if the vehicle has been in repair shop for a month,To avoid a maintenance order being created before it is needed, you maintain the new total counter reading in the system regularly over the period of the month. You then reschedule the maintenance plan using IP30, and the call date is recalculated based on the updated counter reading. In this case, the call date would be later.
[Detailed SAP Help|http://help.sap.com/erp2005_ehp_04/helpdata/en/3c/abbcf6413911d1893d0000e8323c4f/frameset.htm].
Regards
Narasimhan -
Performance based maintenance plan
I am trying to schedule my performance based plan under two conditions:-
In the first factor,I have kept my initial counter reading as 0 as on today,my cycle as 2000 hrs,estimated as 2500 hrs.
An my plan date is calculated as 24.10.12.
In the second factor,I have kept my counter reading as 0 as on today,my cycle as 2000 hrs,estimated as 2500 hrs.
An my plan date is calculated as 24.10.12.
Why the planned date is coming as 24.10.12 in both the cases.It should be different.Hi,
I believe you have created counter today and starting value may be 0 or directly 500KM .. in this case last counter reading for both the values will be same date ..so better post 550KM tommorow and then try this way and check :
First condition :- Start counter reading with 0KM
Secondition :- Start counter reading with 550KM ..
Doing the above should give you different dates ..
In your case you have posted both OKM & 500KM on same day you will not find any difference in calculation of dates ..
Note :- System takes the last counter reading date as the start date for calculation ..in case of Counter based plans ..
regards
giri -
Performance based maintenance Plan and regular reading
SAP says that for performance based plan it is imporatnt to enter the current reading REGULARY, even if it has not changed. otherwise, the system genrates call objects based on estimated annual performance entered for the counter, even though the counter reading has not in reality been reached.
My question is what does REGULAR means? does it means weekly reading? or daily as suggested in post http://forums.sdn.sap.com/thread.jspa?threadID=2016488&tstart=0
My concern is daily zero value reading, isn't this an over kill and too much unneccessary data.
I will appreciate your views.
RegardsThanks fopr your reply.
I didnt quite get that though.
are you saying I dont need to load regular zero values if vehicle is not doing any KM, as long as annual estimated value is realistic?
What should be the annual estimated value of the counter for the following plan?
1- 3MON OR 10,000 KM
2- 6MON OR 20,000 KM
3- 30MON OR 60,000 KM
I would think its 40,000 Km per year. But if i do that and if my vehicle doesn't do any KM and stay parked for longer period then maintennace plan calls the the KM based package instead of Mon based. hence bringing the call object sooner then it was suppose to.
My original question was how REGULAR reading is acceptable for performance based plans e.g. weekly, monthly etc?
Regards
Edited by: aqvarious on Feb 16, 2012 7:14 AM
Edited by: aqvarious on Feb 16, 2012 7:22 AM -
Performance Based Equipment Document for Projects
Dear All,
We are implementing Performance based equipment process in ETM module. We want to create PBE document for projects where we want to enter the WBS against each line item in PBE document.
Currently we are able to create the recipient with reference type WBS where we assign WBS element and the same we are assigning in the PBE document to populate the WBS in PBE document. Here the issue is, we have to create the recipient for each WBS element to create the PBE document as WBS element will get populated for the recipient. We are not able to enter the WBS element directly in the PBE document as it is in non editable mode in the screen.
Could any body suggest how to enter the WBS element directly in the PBE document without the reference of recipient as we have thousands of wbs elements and creating recipient for each wbs element is not feasible.
Thanks and regards,
BasavarajHi,
There are multiple questions in your query.
1. You have to define a counter for finding the performance based maintenance
2. Measurement document needs to be updated regulary by putting the counter reading.
3. Call objects will happen based on Plan and scheduling Or deadline monitoring by considering the updated measurement reading.
4. Running Deadline monitoring is based on frequency of the calls needed. may be daily or weekly or monthly (Example: Every week maintenance (Week time interval calls) for an equipment needs atleast weeky once deadline monitoring)
Thanks
Siva -
Doubt in Scheduling of performance based preventive maintenance
Dear Experts ,
This is with respect to scheduling of performance based preventive maintenance.
I will put my doubt in example so that it will be easy for you to understand.
I want to perform a preventive maintenance for every 100 litres of fuel consumption.
annual estimate is 7200 litres , that means 5 litres a day.
so as per plan , for every day 5 days , maintenance needs to be performed.
same will be appear after scheduling in ip10 also.
While updating in the measuring document , I know that , if 100 litres is updated before due date , then order will be generated in the current date itself.
I just want to know how system responds , if 100 litres consumption takes more than 5 days , will the system generates order as per schedule date or will it wait to complete for 100 litres consumption ??
Regards
Keerthan KumarGreetings Keerthan,
That depends on:
1) The frequency that you input Measurement Documents in
2) Your Call Horizon on the Maintenance Plans
3) Your Scheduling Period in your IP30 Deadline Monitoring variant
Generally, SAP will adjust the schedule based on the Measurement Documents entered for the counter (1) to account for readings (usage) which are higher or lower than estimated.However, it will NOT reschedule any Orders already called. So to make sure the dates are usually adjusted to your usage, you want frequently input MDs, a high Call Horizon and a short Scheduling Period.
SAP will determine a scheduled due date for the Order based on the Annual Estimate and the readings. So, if the due date is in 5 days and you are on a call horizon of 100% and a Scheduling period of 3 days, for example:
a) if you do not input Measurement Documents from Day 0 onwards, the Order will be generated due for Day 5 when you run the IP30 on Day 2
b) if you input a Measuring Document on Day 1 indicating that less than estimated or no fuel was used, the due date and call date may be pushed into the future and the Order will be generated after Day 2.
c) if you input the MD after Day 2, this Order will already have been called and will not be rescheduled, but subsequent calls might. -
Performance/Counter Based Maintenance Plan
Dear All,
Please guide me the detailed process related with "Performance/Counter Based Maintenance Plan" with step wise(with Tcode) .
its urgent
Please help.
SushantHi Sushant,
as it's urgent, I simply refer to a blpg document created by Maheswaran KD:
Behavior of Performance Based Plan in SAP Plant Maintenance
Please, all credits to Maheswaran!
Regards,
P. -
Cycle sets in Performance Based Preventive Maintenance
Hi,
Can any one explain what is cycle sets in Performance Based Preventive Maintenance means?
Thanks in advance.hi
Cycle sets are used for multiple counter plan where the unit of measurement is different .For example you have to plan your equipment based on KM it had serviced and also based on Months ,then you have to create cycle set for these 2 measurement like KM and Mon ,then while creating the multiple counter plan you can specify the cycle set and make the scheduling
Also refer help.sap.com
regards
thyagarajan -
Counter based maintenance plan triggered improperly
Hi,
we have created one counter based maintenance plan with cycle unit 1000 hours offset unit 0 hours this plan was created on 21.04.2008 . But 68 orders triggered on 19.04.2011 why it was happend.
how find start of cycle reading for the Maintenance plan?
Regards
GaneshHi,
Counter based plan will work based on the Measuring point assigned to that.
In Measuring Point, you would have defined the Annual Estimate. Based on the Annual Estimate & Cycle value in Plan & Scheduling period in the plan, based on all these, call object would be generated.
Doubt in Single Cycle Performance based Plan
Regards,
Maheswaran. -
Hi Gurus,
As per my business needs
Measuring document needs to be updated automatically from proleit (Another system) by IDOC-Pls let me know from our PM end what we have to do?
Condition based maintenance (As per proleit system measuring document would be updated and determine the condition for automatic notification creation)-Pls suggest how to map the both scenario. if possible pls send the relative documentsHi,
You will have to activate User exit IMRC001 -This gets triggered when measuring document is posted via IK11
You will have to create a measureing point for the eqpt ..
In the above user exit you can find sample code which would be helpful
In config spro ->pm - basic settings -->measuring points & counters ->Define Measuring point categories, here for a category mention the Tolerance period , if there is any ..
regards
giri -
Condition Based Maintenance Plans
Dear All,
My client has the requirement of condition based maintenance plans without interfacing etc. An example is described below:
Compressor bearing has temperature limits of 70 deg C and 90 deg C. If measurement document reading is recorded outside the range specified here a maintenance call / maintenance order should be triggered.
Please give an example or process for the above dsicussed condition based maintenance plan upto two or three calls.
Thanks and Regards,
Saif Ali MominHi,
As such there is no functionality directly. You can use the following user exits and can develop your on logic to trigger notification in case measured values are out of tolerance values.
IMRC0003 Menu exit - measurement document
As I remember there is sample code available for ythe same. You can check through SMOD transaction. -
Condition based maintenance plan
Dear Experts,
Can anybody clarify me about the condition based maintenance plan?
How the plan is created and measuring points and measuring documents are controlled?
My requirement is as follow:
I have one equipment, for that equipment I have created a measuring point (Temp) with counter. And the engineer enters the measuring document for that equipment.
Here when the measuring reading reaches certain level, say Temp reaches more that 80 Degree C, i.e., a measuring document is entered for the measuring point with a reading of 82 Degree C, system should generate a maintenance order for that equipment?
How the above scenario is addressed in SAP?
Please help me out.
Thanks in Advance,
Regards.Hi all,
Thanks for your replies.
PS: Ramesh,
The operator maintains the log sheet of the equipments out side SAP, since he doesn't have the access to the SAP system. All the details are entered by Maintenance Engineer or Supervisor. The same log sheet details are entered by them in the system.
Will you please clarify me on thing:
*need to specify the min & max level in your measurement point at which u want to get call*
how can we specify the min & max levels in measuring point? Is it possible through customer exit only? Because I did not able to find those filed in the measuring point master data.
Regards.. -
Steps to create the counter based Maintenance plan
Hi!
Can any body give "Steps to create the counter based Maintenance plan"
(Mater Data,Transactional Data and Customizing Data creation)
Regards,
MDSFRhi
please refer the following link
http://help.sap.com/saphelp_46c/helpdata/en/fe/67ef189d6f11d189b60000e829fbbd/content.htm
regards
thyagarajan -
Performance based Incentives...
Hi All,
How can we calculate Performance based incentives...
e.g.
Sales offices monthly target is 15lakh ...if he sales 12lakh to 15lakh ...he will get 5% of it as performance incentives...and so on...
thanks...
amolIMG->Time Management -> Incentive Wages
Default Settings
Groups
Time Ticket Types
Premium Formulas
Integration with Logistics
These are the node availbale. Here we have intergration with logistics
For this PDC interface might be required
Best Regards -
Performance based/Intelligent Routing
Hi all,
I've built a great many large scale ISP and Data Center networks in the past.
As you know many many years ago BGP metrics became inefficient in making good routing decisions. So in the early 2000's companies began to come out with Intelligent Routing appliances that would "learn" traffic destinations and calculate latency/loss/jitter to and from destinations, then use that calculation to determine best path. Then best path would be injected into route table. I have been out of touch for the last few years. I assume that calculating traffic decisions has become even more complex, even down to the application layer. That is how I learned about Cisco NBAR2 and Cisco Adaptive Intelligent Routing AIR. Anyway, what does Cisco provide today to help ISP and Data Center routers do performance based routing/intelligent routing?
Thanks
Justin FranksI found it.
Cisco came out with OER which I didn't use much but should have.
Then in 2008 Cisco came out with PfR.
PfR replaces OER.
More info here:
http://www.cisco.com/en/US/products/ps8787/products_ios_protocol_option_home.html
Guess I have some catchup to do.... I'm a LITTLE out of touch, lol.
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