Pismo Freezes-Up...Fan Problem???

For the past week my Pismo has been freezing-up after 30-45 minutes of web surfing (its primary use). Suspecting the problem might be an overheating issue, I elevated it a few inches off the table; this didn't solve the problem. Usually the fan switches on after 90+ minutes of web surfing, but I don't regularly use the Pismo that long at one time so I usually don't hear the fan (and I haven't heard the fan working in a while). My Pismo definitely gets hot after 30+ minutes of use, so I'm thinking it is overheating (leading to the freeze-ups) because the fan is broken and needs replacing.
1) Do you think the freeze-ups are heat related?
2) If yes, is the fan not switching on the problem?
3) How hard is it to replace the fan? I can change the usual things (items directly under the keyboard - hd, ram, wireless card, etc.), but from searching on the web it looks like replacing the fan requires, among other things, removing the screen (which I've always heard is hard to take off and put back on) and then taking off the bottom of the Pismo.
Thanks.
Powerbook G3 Pismo   Mac OS X (10.3.9)   Firefox 1.5.0.8

nomad,
When it freezes, can you immediately restart, or do you have to wait a period of time before it will start? If it does restart immediately, will it run another 30 minutes?
You mentioned it is freezing after 30 minutes, so if it normally takes 90 minutes before the fan runs, you really don't know that the fan is dead. These fans seldom run, so it is unlikely (but not impossible) the fan is still quite healthy.
There are many reasons for your Pismo to freeze, so it is worth looking at them.
1. Marginal RAM: You may have memory that has developed an intolerance to heat. If you have two modules, each at least 128MB in size, you can test each individually.
2. Poorly seated microprocessor card: The Pismo has a microprocessor card that is difficult to seat. If it has been removed for memory or HD changes and not properly seated, it can slowly work loose over time and cause the freezes you are experiencing.
3. Poor thermal transfer between the heat sink and the top of the CPU: If the heat sink has been removed, the thermal transfer pad between the two items should be replaced since it usually tears resulting in poor heat transfer. The CPU may heat enough, locally, to cause a freeze before the fan starts.
4. Circuit boards: You may have developed a hairline crack in one of the boards which opens when heated.
I would try these possible fixes:
- If you have the Apple Hardware Test CD that came with new Pismos, give it a run in the extended mode. See if it can generate the freeze and produce an error message.
http://docs.info.apple.com/article.html?artnum=112433
- Reseat the microprocessor card; use Apple's instructions for installing RAM in the lower slot...it will describe reseating the microprocessor. When the top memory module is removed, press down VERY hard where indicated by the instructions.
http://docs.info.apple.com/article.html?artnum=50028
- Do you still have OS9 installed? If so, download Newer Gauge PRO and run the extended memory test.
http://www.macupdate.com/info.php/id/4512

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