Placing Illustrator Files into InDesign-Apparel Industry Related?

Hi,
I am working on a larger document, approx. 60+ pages.
I'm actually having 2 issues:
The apparel sketches are done in Illustrator, and normally what I do is raterize the files and place them into InDesign. I've been encountering some difficulties lately, however and I wanted to see if I could get some input as to whether or not this is best practice. (It has never been an issue in the past, but the document size was maybe half- around 20-30 pages.)
Also, these documents grow to an enormous size of 2.74 GB in the last case and I had a heck of a time getting it down to under 10MB in pdf format when it needed to be sent off. Is there anything I can do to make this easier on myself?
And last when making a pdf, it has happened that some of the apparel illustrations come through discolored or blacked out, if you have any insight to this as well, I'd appreciate it.
I've only been working with 5.5 for a few months and never on documents this large, but this project is ongoing, so I need to get a handle on this situation.
Thanks

Hm, okay.
How would I know if the file is corrupt?
Well, you often don't, until it crashes and is unrecoverable. Then it's too late. But "insanely swollen file size" is a symptom. However, I can't know if your file size is reasonable or not, depends on the content, and it sounds like your content is pretty heavyweight. For instance - I thought it was possilbe to strip out custom brushes when saving AI files to bring file size down. I've never touched an AI file that was too large because of the number of swatches. So, depending on how much you have in there, then maybe your two-gig file isn't on the verge of crashing and burning.
I did inherit it, but have since used it as a template and "saved as" various versions. I'm not really sure if it started in 5 or not.
Cool trick: Click on Help, then hold down Control when you click on About. This will take you to a "Component Information" screen, and in the lower-left-hand corner you can see the Document History. So you can learn if you inherited a file that started in CS5. Or in CS3, or in PageMaker.
General best-practices as recommended by forum regulars is to finish a file in the format in which it started. If a file has to be moved from an older version to a newer version, then exporting IDML or INX before moving is advised. This is because of a lot of anecdotal evidence that opening up old files in newer versions and then doing a bunch of work is correlated with file corruption.
I have not tried to export-to-IDML-and-reopen, but I certainly will. What does this do exactly?
Well, it'll do a bunch of different things. It'll reinterpret the file format, which can strip out corruption. It'll strip out all image previews. If there is cruft in your file, then this will probably remove it.

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