Plan Material Requirements for Detached Order Assemblies in ETO

Hi all,
I need to plan requirements for a material used in engineering-to-order production. It's written in SAP Library ( http://help.sap.com/saphelp_erp2005vp/helpdata/en/f6/089036e1e4b603e10000009b38f889/frameset.htm ) that I can plan independent requirements and assign them to the sales order. It's right, but I have two different sales orders and I need to assign a quantity to one and another one to the other: the system assign the whole quantity only to an order apart from the dates I have planned the independent requirements.
Have anyone a hint?
Thanks.

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Similar Messages

Creating Planned Independent Requirements for an MRP Area.

Hi All,
I am trying to enter Planned Independent Requirements for an MRP Area, with requirement type VSE and I get the following error;
"Only stock requirements are allowed when planning at MRP area level".
I can enter at the Plant level with no problems.
Any guidance is greatly appreciated.
Kevin.

The following is the excerpt from SAP [Help|http://help.sap.com/saphelp_470/helpdata/en/81/470a58ddab11d1b55b0000e82de178/frameset.htm] I think you maintained a planning strategy in the MRP view (for the plant) which doesn't support VSE.
You can delete PIRs from an MRP area by deleting the MRP area number from the Creating Planned Independent Requirements screen and recompiling.
When you define the planning strategies and parameters in the material master, these parameters apply to the whole plant, including all the MRP areas within the plant: You cannot maintain the MRP areas separately.
The integration of the MRP area and the assignment of the MRP area in the sales order is supported only by a user exit in the sales and distribution user exit pool.
Sales orders with MRP areas are created irrespective of the availability check control group in the material master.
Customer order processing of production sales orders with the item category (account assignment Step E Single) is only maintained in the MRP area of the plant.
In Customizing and in the MRP area user exit, make sure that when transferring individual sales orders, only requirements types KE, KEK, KEKS, KET, KELV, KEV, KEVV, VSEF, and VSE are generated.
The following requirements types are valid for the MRP area: KE, KEK, KEKS, KET, KELV, KEV, KEVV, VSEF, and VSE.
You cannot plan with preliminary planning materials in the MRP area.
There is no planning strategy for the material segment of the MRP area.
The planning strategy for the material master segment of the plant is assigned to the material segment of the MRP area.
The consumption mode and the periods of adjustment are derived from the plant in the MRP area of the material master.
Only consumption customer requirements with planned independent requirements are allowed: VSF requirements with KSV and VSFB with KSV.

Material reservation for process order

Dear PP experts,
We convert planned order to process order. Whenever a process order is created components in the process order get reserved, i.e. automatic reservation is created for the components in the process order.
Is it possible to exclude a selected material or a selected material type to avoid getting eserved whenever a process order is created?
Regards,
Prashant

Hi
Yes you can do that, go to material master of the material MRP 2 view and tick the Bulk Material check box so it will automatically set in the BOM item. So it will not create reservations.
If you want this same for material type you can use BULK material type.
Prerequisites:
Therefore planning for bulk materials should be consumption-based.
If bulk materials are subject to material requirements planning, you must create planned independent requirements for them.
Thanks
S.murali
Edited by: S. Murali on Jul 1, 2009 1:37 PM

Automate WM material staging for release order parts.

Hi all,
We use LP12 for monitoring WM Material Staging of Release Order parts.Is there a way to automate the process of WM Material Staging for Release Order parts?
Is there is any Standard SAP Program which can be run in the background or user exit to achieve this?
Pl suggest
Regards
SB

Hi Arunachalam,
You can configure WM staging settings in Production Scheduling Profile (OPKP)
You need to update WM Request field and the available options are:
     No creation of transfer requirements on order release
X   Only creation of transfer requirements on release
1   Transfer requirement and transfer order on release
Hope this will solve your problem.
Please check and Revert.
Regards
Suri

Material staging for process order

Dear All,
Can we use material staging for process orders.
If possible pls brief the procedure.
Subbu.

Using warehouse management /WM) :
- Create a control cycle for the component, using LPK1. Here you define if the supply will be specific for the order (when weighing takes place in the warehouse) or for released orders (normallu full packages of components and weighing is done at plant level). Reference to a supply area.
- The resource used in the operation has a reference to the supply area.
- Components have material master views in WM for the selected storage type
Then, when releasing the orders run LP10 - LP12 to generate the Transfer requirements for the raw materials. These TR will be converted to Transfer Orders and Confirmed, so the stock will be moved to your supply area.
Using Inventory Management, none of the above is required. You can use MF60 to move materials from General Storage Location to Shop Floor SLoc.
Regards

WM Material Staging for Production Order

Hi,
In the process order txn Cor3, Go to > List > WM pick list> the initial screen is Display WM Material Staging for Production Order. In the All parts tab, could you please help me on how to be able to populate the fields in the BSI, Category and Storage Bin. Your help is greatly appreciated.
Thanks

Dear Ellen,
If you set the cursor on 'BSI' field and push F1 you'll get an explanation about the meaning of each category.
'"<i>1" pick list item
This materials are picked according to the required quantity specified in the production order.
'2': Crate or kanban parts
These materials are always removed from the warehouse in full cases. These can be ordered, for example, as soon as a case of needed parts is emptied in production.
'3': Release order parts
Release order parts are scheduled individually and the quantities are supplied manually to replenishment storage bins based on the requirements of production orders and the stock levels in the scheduled production supply areas.
"0" not relevant to WM-PP
These materials are not relevant for WM production supply and cannot be requested using the WM system.</i>'
For instance:
You can set raw materials / SFG as pick parts if warehouse workers have to collect those parts from high racks (from different places) and they have to provide an exact qty for the PrdOrd.
We use '4' (manual staging) for huge alu rolls that are near the machine and WH workers have nothing to do with it - the operators, who deal with the machine, have to put the new rolls on it.
When we issue the PrdOrd the requirements of this material won't appear in LB10 since WH has nothing to do with them.
'Storage bin' filed will contain a value automatically, if your settings are proper.
E.g. you have to define the default 'stock removal' & 'stock placement' storage type on WM view of material master.
Additionally you have to define control cycles for materials you use for your production. (LPK1)
The control cycle says from which storage type & bin you want to consume the components.
BR
Csaba

How to write a requirement for sales order outbound iDOC

i need to write the requirement for sales order IDOC
Please help

Hi
From the sales order screen itself you can create the delivery from the menu
Sales order -> deliver/y
or from VL01N , enter shipping point and Order number, create and save
Reward points if useful
Regards
Anji

In DP50 Error during material determination for service order

Hi,
While doing Resources-Related Billing request,the following error is displaying..
Kindly Help
Error during material determination for service order
Message no. AD01156
Diagnosis
An error occured during material determination for a dynamic item.
System Response
The system cannot perform the function.
Procedure
Check in the profile being used whether its characteristic allows the assignment of a material to each dynamic item.
501384
Message no. AD01156
Diagnosis
An error occured during material determination for a dynamic item.
System Response
The system cannot perform the function.
Procedure
Check in the profile being used whether its characteristic allows the assignment of a material to each dynamic item.
Thanks,
Mohit

Hi mohit,
You need to check DIP profile setting if profile is attached to your order type or not please check this
Thanks and regards
Sachin Kadam

Planned independent requirements for MTO material

how can i maintain PIRs for an item that has strategy 20 (MTO)? when i try to access MD61, sap tells me that i need a requirements type, however strategy 20 doesnt really have these,

Hi Raf,
If you are using planning strategy 20 (MTO) then directly create sales order
If u r use planning strategy 10, 11, 40 (MTS) then you can use create PIR (planned independent requirements)
Regards,
Sankaran

Material Requirement for non regular materials

Hi,
In case of MRP, we have some materials which have no regular consumption pattern. Therefore we cant predict the procurement plan through MRP run. Currently we are running these material by calculating the safety manually and uploading to the system. This is actually a out of system process.
Therefore please instruct me if any one who have an idea how to calculate dynamic safety level/re-order point for these type of material or any one knows different methodology of MRP running for these type of material.
Thanks in advance,
Nihal Wijerathne

Hi,
Consider a finished product A,which has a main assembly A1 & in this example we will take A1 for MPS,lets say for making A1 you need a special machine(Work center) & this machine is a critical resource for that company,So A1 is planned ahead in MPS to ensure that critical resource is efficiently utilised & at the same time A1 is also made on time,so MPS is run on A1 first before going for the MRP run(for the rest).As a result of MPS the necessary orders are planned at that level(in our case planned order for A1). Dependent requirements (if any) are placed on the next BOM level down, and then the process stops,Like wise if in your compnay if there are n products amoung which some products contibute a high profit then you can even take them afor MPS
Normally MPS run before the MRP and during MPS system plans only those parts which are marked as MPS parts via MRP type. Here MRP plans single items (MPS items) and dependent requiremenst will be created for the parts which are just below the MPS assembly. It is advisable to run MPS a day before of the MRP run.
For MPS run you have used tcode MD41. It is a single item multi level planning run.
MPS plan for below one level only. But this is the tcode provided for multi level run.
For single item single level run use tcode MD42.
In your scenario, system created palnned order upto ROH level, eventhough HALB & ROH mrp types are PD.
But with tcode MD02 or MD03, can not run MRP type M0 and series
During normal MRP run system will not plan MPS parts again. only dependent assemblies and parts will be planned.
First run MPS only with MRP type M0,M1,M2 and all and run with MD42 and then go for MRP in MD02 or MD03.
You can schedule MRP run , First run MPS items and then MRP in MDBT also.
pherasath

Billing Plan Tab required in Sales Order - Item Level

Hi,
I am trying to create a Sales Order, in which at Item level I also require Billing Plan Tab.
This is for scenario Periodic billing & milestone billing.
If you could also help with configuration & business process document of Periodic & milestone billing.
my email id is [email protected]
Thanks in advance.
Warm regards,
Rajesh Banka

Hi Rajesh Banka,
In sales order if you item category group is relevant for Billing Plan (Milestone) then you will get a billing plan tab for sales order item in Va01 T.code.
You can go to MM02 and change item category group of material to Milestone billing in Sales org2. and then try creating order for the item using va01, go to item level you will get the billing plan tab.
Reward if it helps
regards
srini

Preventive Maintenance Plan Material requirement forecast

Is there any way I get to know what whether the materials included in Tasklist of maintenance plan are available or not , Just like forecasting or material requirement planning.
Regards,

I dont think this is possible. You may have to extend the standard simulation program for scheduling to include the Components. You will also have to call the material availability check FM to analyse the demand for the required date.
Even then there is no guarantee for material availability when the Order is actually called.
Regards
Narasimhan

Transfer of Requirements for Return Orders

Hi,
Please I need help on TOR management with Return Orders in SD.
I've already red all the threads realted to TOR and ATP but I couldn't find a solution. As we know TOR is dependent on the following data: reqts type, reqts class, checking group and schedule line category.
The reqts type and class are determined in the strategy group (material master - MRP3).
Now if I switch on Transfer of Requirements for Returns, at Schedule Line level and Reqts Class level, the result is that I can see requirements related to Returns in the availability check overview of Sales Orders (ATP count) but if I check in the requirements list (i.e. transaction MD04) these requirements related to Returns are not recorded. Why?
And also another point please: requirements generated from Return Orders, into ATP count are considered as normal Sales Orders (negative sign, reducing ATP quantity, when it should be the contrary because a goods receipt is expected).
Can you help me please on these 2 points (perhaps something related with Sales Document Category)?
Thank you very much
Kind Regards
AP

I practically did a sample order / returns order to see your requirements and these are my observations
a)
If you create a standard sales order, then the availability check registers a minus sign with stock required in Rec./reqd qty field.
Once you save the sales order, this is not seen again as the total quantity is reduced by sales order quantity.
It was indicating a minus sign when you created a returns order because you checked the Transfer of requirements and availability check indicators in schedule line category.
It was simulating a requirement as you checked the indicators in schedule line category.
If you create returns order with standard DN (i.e. Transfer of requirements and availability check indicators are not checked), then you would not see any requirement for stock i.e. you don't see any new entry in availability overview screen.
b)
You are not seeing returned quantities in MD04 because of Movement types. This has nothing to do with Transfer of requirements.
Schedule line DN uses movement type 651.
Using movement type 651, you post returns from a customer with returns delivery to blocked stock returns.
The blocked stock returns are are neither valuated nor part of "unrestricted-use" stock.
Hence you are not seeing the returned stock in your available stock.
If you click the magnifying glass on total stock i.e. top line of your stock/requirements list (transaction MD04), you could see the returned quantity in 'Returns field'.
If you want to post returns from a customer with returns delivery directly to the valuated stock, you could use the following movement types in schedule line category.
653 Returns from customer to unrestricted-use stock
655 Returns from customer to stock in quality inspection
With these movement types, you could see returned quantities in stock/requirements list.

Material Code for Process Order Settlement document

HI,
When Process Order to a material having Standard Price is settled, the following entry is passed.
Inventory Change A/C Debit/Credit
Price difference A/C Debit/Credit
It is being obeserved that in the line item of FI document for the Inventory Change the material code appears in the Price difference line items whereas for Inventory Change line item the material code does not appear.
I want to know why this happens ?
Regards
Partha

Using warehouse management /WM) :
- Create a control cycle for the component, using LPK1. Here you define if the supply will be specific for the order (when weighing takes place in the warehouse) or for released orders (normallu full packages of components and weighing is done at plant level). Reference to a supply area.
- The resource used in the operation has a reference to the supply area.
- Components have material master views in WM for the selected storage type
Then, when releasing the orders run LP10 - LP12 to generate the Transfer requirements for the raw materials. These TR will be converted to Transfer Orders and Confirmed, so the stock will be moved to your supply area.
Using Inventory Management, none of the above is required. You can use MF60 to move materials from General Storage Location to Shop Floor SLoc.
Regards

Consumptin Account Required for Production Order

While i am creating production order in CO01, it is showing the following error.
Consumption account cannot be determined
Transaction                            :    GBB
Valuation / acct modification :     /AUF
Material / valuation class        :     (Finished Product) /7920
Why should we assign consumption account for valuation class 7920. Where i am doing mistake.

I had faced similar error y'day.. message that say's 'consumption account' is really misleading.. but, i think system is checking this account assignment upfront while creating the order. basically GBB/AUF assignment is required for 101 of FG/SFG material after production..
so, just assign a p&l account to VC 7920 and create the order it would be good..
Regards,
Sayujya
Edited by: Sayujya Patil on Jul 1, 2011 3:06 PM

Plan Material Requirements for Detached Order Assemblies in ETO

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