Planned order not selecting BOM and Routing.

Dear All,
I am runing LTP, but for all simulative Planned order system is not selecting Routing and BOM.When i change it manually its selecting the correct BOM and Routing.
Please let me know what needed ....
Regards
Sathish

Dear,
First check the OPU5 setting for routing selection ID for your pant and order type?
Check setting of OPJM fo the selection ID linked application?
OS32 setting for alternative selection.
BOM is selected by the system based on the setting in MRP plant parameters(OPPQ) and in material master MRP view BOM explosion type. I. e based on the validity date, lot size. so on
Regards,
R.Brahmankar
Edited by: R Brahmankar on Apr 3, 2010 11:11 AM

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Production order for alternate BOM and Routing

Hi All,
In my business(Discrete) scenario I have alternate bom and routing has group counters. some times i should use first BOM and First group counter. Then next Bom and next group counter. But lotsize is same( prodcution version how to assign).
When creating production order i should select which ever i need.
Regards,
S.Suresh.

> In my business(Discrete) scenario I have alternate bom and routing has group counters. some times i should use first BOM and First group counter. Then next Bom and next group counter. But lotsize is same( prodcution version how to assign).
>
> When creating production order i should select which ever i need.
>
Hi,
For your requirement you can define your Order Type Dependent parameters OPL8 as:
Production Version : 1 Manual Selection of production Version.
In this case every time when you creat your Production order System will ask for the Production version to be selected. You need to select the PV manually then only you can proceed further.
This setting is applicable only when the Production Order is Created.
It will not effect the Planned Oredr creation via. MRP Run..
Hope this helps..
Regards,
Siva

Production order creating without BOM and Routing

create the production orders without bom and routing
they confirm the order
they want to stop confirmation if production without bom and routing
is it possible to set error or warning message
my first doubt is how can we confirm the order without bom and routing
i think it can be solved by production order type
please reply

Hi,
You can make it mandatory by following ways :
Go to OPPQ -> Select your plant-> Go to BOM / Routing Selection in that you need to maintain BOM Sel ID & Routing Sel ID which is having selection ID with usage 1 Production which will make it mandatory to create BOM & ROuting with usage 1 & need to be selected while creation & saving Production ORder.
Also, you can maintain another config. for making routing mandatory at Order type level :
Go to OPL8 -> Select Plant & Order type-> Routing Selection
Maintain 5 Routing/ref. op. set mandatory (manual selection)
or 6 Routing mandatory (automatic selection)
This setting will ensure without routing your order will not be saved.
Hope this helps.
Regards,
Tejas

Production Order for a material without BOM and Routing

Is it possible to create a production order for a given material without routing and BOM, I know we can
create a production order for a material without a BOM (with a default routing) just wanted to check with
the above criteria
Thanks in Advance!!

Members:
Thank you for your valuable replies and time
Santosh:
Tried what you have mentioned, but system still picks up a default routing
Kaushik:
Maintained Default values in OPJG for the given order type, but system still picks up
default routing
Mangalraj:
have no issue in creating a production order without a BOM, but I am trying to see
is there a way where I can create a production order without a BOM and routing (not
even default operation )
Any suggestions on how to create a production order for a material without a BOM
and routing (not even default one )

How BOM and routing is selected for Planned order and Production order?

Hi,
Can any1 plz tell me how BOM and routing is selected for a planned order and production order. ?

Hello Mathisuthan,
BOM and Routing selection for the planned order and production order through production version, If u have more than one BOM and more than one Routing then u can maintain this information as Production Version in the system.
Production version you maintained
MM01/MM02 -- MRP4--- Production version
Or you can create Production Versions in Mass also with Transaction Code "C223"
In the case no production version maintained/created for the material, then system by default will pick the first BOM and routing.
I hope this information helpful to you.
Regards
Umesh Mali

Selection of BOM and Routing in Cost estimate

Hi
I have an issue with the cost estimate run. We are using CK40n for cost estimate.
The selection method in MRP 4 is defined as 3 (only by prod version) and the version indicator is maintained in the costing views also.
When we run the cost estimate the system is chosing a different BOM and routing other than the ones defined in the prod version.
Following are the details of the prod version defined.
0010 Prod version
Lot 0 to 99999
BOM Alt 1 usage 1
Routing Grp 1234 counter 1
0020 Prod version has
Lot 0 to 99999
BOM Alt 2 usage 1
Routing Grp 1234 counter 2
0030 Prod version has
Lot 0 to 99999
BOM Alt 3 usage 1
Routing Grp 1234 counter 3
Ideally system should choose the first prod version.(alt 1 and usage 1 and Routing 1234 grp coutner1). This is not happening.
System for some reason is choosing the BOM with Alt 1 and usage 1 defined in 0010 prod version but the routing from a different prod version 0020 grp 1234 counter 2.
I have checked with all the relevant settings but i am not able to understand why this is happening.
This is not the same when i create a prod order. System chooses the first prod version when i create the order.
I have checked the priorities defined in the customising, and also the details in the costing varaint using CKC1.
What settings do i need to check to ensure that it works fine? Can you please let me know.

Vithal,
While doing the costing run, SAP checks if you have maintained the "Production version to be costed" [MARC-FVIDK] field in Costing View. It will use this Prodn Version for cost estimate.
If you have not maintained the prodn version field, then it will use the values maintained in the "Quantity structure data" section on costing view. i.e. it will use the BOM alternative..and recipe information from here.
If you have not maintained above values then system picks up the first BOM alternative (MAST table) and first recipe information (MAPL table) it finds for the material-plant combination.
Might be this is what is causing the problem for you. Also according to my knowledge SAP cannot decide the Lot Size for Prodn Version while doing the costing run. You need to tell the system what data to be used for costing.
Try and revert back.
Swapnil

CK11N , bom and routing not copied

Dear all,
At time of costing run through CK11N , bom and routing not copied I have checked all validity/ status /uses / lot size of bom and routing also . but when i will run costing for next month system has copied bom and routing .
plz guide me

Dear Surendra Patil,
Check the costing variant that you use for executing CK11N, is it PPC1?
If this is correct means check in T code OKKN and choose PPC1 and check for the quantity structure
control and check the BOM apllication and the routing selection ID.
This should match with your BOM that you have created and also the routing that you have created.
1. Check the BOM status in CS03---> header.
2.Check the status & usage of routing in CA03,generally it will be
Usage 1 Production
Status 4 Released (general)
3. If you are using Production version check whether have you assigned proper routing group & counter
and along with the BOM.Also check whether is the production version locked?
Check & Revert back.
Regards
Mangalraj.S

BOM and Routing import is not populating data in base table.

BOM AND ROUTING INTERFACE Import Prog is not populating base table with interface data.Even the Interface table data is not processed.I am passing process flag as 1 and transaction_type as INSERT,still the ROUTING INTERFACE TABLES are not getting processed.
passing the below details.
INSERT INTO bom.bom_op_routings_interface
        (organization_code,          assembly_item_id,          completion_subinventory,         routing_sequence_id,          organization_id,
         routing_type,          common_routing_sequence_id,          last_update_date,          last_updated_by,          creation_date,
         created_by,         last_update_login,         alternate_routing_designator,          assembly_item_number,         process_flag,
         transaction_type) ;
INSERT INTO bom.bom_op_sequences_interface
        (operation_seq_num,         department_id,         department_code,         option_dependent_flag,         operation_lead_time_percent,
         implementation_date,         effectivity_date,         disable_date,         count_point_type,         backflush_flag,         minimum_transfer_quantity,
         operation_sequence_id,         routing_sequence_id,         organization_code,         assembly_item_number,         last_update_date,
         last_updated_by,         creation_date,         created_by,         include_in_rollup,         alternate_routing_designator,         process_flag,
         transaction_type);
INSERT INTO bom.bom_op_resources_interface
        (resource_seq_num,         resource_code,         resource_id,         basis_type,         usage_rate_or_amount,         usage_rate_or_amount_inverse,
         assigned_units,         schedule_flag,         resource_offset_percent,         activity,         standard_rate_flag,         autocharge_type,         organization_code,         assembly_item_number,
         operation_seq_num,         effectivity_date,         last_update_date,         last_updated_by,         creation_date,         created_by,         alternate_routing_designator,
         operation_sequence_id,         routing_sequence_id,         process_flag,         transaction_type);
Where am I making a mistake.
Thanks in Advance.
Sambit Pradhan

Hi,
Try following
step 1. Insert routing header (bom_op_routings_interface) : Run Interface
step 2. Insert routing lines (bom_op_sequences_interface) with correct reference to routing_sequence_id: Run Interface
step 3. Insert all resource lines (bom_op_resources_interface) with correct reference to operation_sequence_id, routing_sequence_id , Run Interface.
Thanks,
Hrishi

Planned order not getting generated for FG

Dear Experts,
Planned orders not getting generated for the Finished Goods - X which is having MRP Type M0 - MPS fixing type strategy group 20 which is copied fron another FG - Y , its a new product and production plan has been updated through MC88 - Rough cut planning but the planned orders are not getting generated.
And for the material valid production version exists with selection method 3 and individullcollective as 1.
Please let me know what might be the possibalities and what all the key fields i need to check.
Thanks & Regards,
Sampath
Edited by: sampath s on Jul 13, 2011 11:31 AM

Dear,
In general MPS is run for High value items ( if you use like Gold , Platimum or A class items. ).
Always only single level is used for Explosion and planning. then only you can analyse the requirements at each stage before procurement.
Otherwise if you run MPS to multi level, Bottom most high value will be procured without any notice to authorities. Even you may cancel the process in mid way. At that time what will happen to the procured high value material.
So for that purpose only single item single level MPS concept is evolved.
Fo that you run MPS at single level so that only for the first level MPS will be carried out.
Check and revert back.\
Regards,
Alok Tiwari

Standard cost with material with alternate BOM and Routing

I have a set up where the same material can be manufactured in 2 different production lines and each production line has two different BOMs and Routings. If I want to have a blended standard cost for the material what are our options?
We do not want to do split valuation.
thanks a lot

Hi
You can different PCC (Product cost collector) for both lines of the same product (Product cost by period).
You can define a production process within a product cost collector for each line of production with a combination of BOM and Routing. TCode KKF6n. It would generate a order number for each production process.
You can use each order within the PCC for each production line to capture the costs for seperate lines.
Regards,
Suraj

BOM and ROUTING DOWNLOAD

Hi Gurus,
Can anybody tell me How to download BOM and Routing for all semifinish and finish materials with multilevel bom components with header as well as component quantity.
Thanks,
Max

Dear Max,
1.At T.Code level for routing details you can execute CA51(by selecting suitable check box in the input screen as business
required).
2.At T.Code level for BOM there is no standard T.Code for getting the BOM components details in mass,you have to use tables
MAST,STKO,STPO or if you need only for few materials check CS11,CS12,CS13,download it into excel format and print the
same.
Regards
Mangalraj.S

Material costing without BOM and routing

I have recd an order on sample basis. I want to cost the materia. I don't have BOM and routing. I want to cost that material manually. Is there any provision in SAP to do costing in such type of scenarios.

Dear BSR,
I guess you are meaning about cost estimate without quantity structure.
Check T Code KKPAN.
Regards
Mangalraj.S

Changes documents for BOM and Routing

How Can I find the change documents for a BOM and routing?

Change Documents For BOM
CS80 - Material BOM
CV80 - Document Structure
IB80 - Equipment BOM
IB81 - Functional Location BOM
CS81 - Standard BOM
CS82 - Order BOM
CS83 - WBS BOM
Change Documents for Routings
CA60 - Task List Changes
CA61 - Routing
CA62 - Reference Operation Set
CA63 - Rate Routing
CA64 - Reference Rate Routing
Hope the above may help you.

Planned orders to Purchase Requisitions and orders

Hi,
Just wondering if this is possible. I heard this from a client and want to confirm if it's true.
The client owns the technology and has contractors manufacture the product.
A planned order is generated by the client and based on the type of contractor, some of them are converted to Purchase orders and others to Purchase requisitions.
Is this possible? I was thinking, planned orders ans purchase requisitions are completely different entities. Planned orders are for internal manufacturing which are subsequently changed to Production orders and purchase requisitions are for external procurement that would be converted to Purchase orders.
But converting the Planned orders to Purchase Requisitions and orders is what I could not digest.
Is there any possibility of this case?
Thanks.

Hi,
We can create planned orders & convert them into purchase requisition or into production order.
In the material master ,mrp2 view give the procurment type as 'X', for both internal & external procurement.
Also include purchasing view for this material.
When you run mrp using md02, a planned order will be created for the rquirement (Eg:say 100 nos given using t.code md61).
Use t.code md04 to view the stock/requirement list.
Here double click the planned order, you can see tabs such as convert into purchase requisition, into production order, into process order.
Click convert into pur req & enter 50 Nos. Then a pur req will be created which can be further converted into pur order.
Again come to md04 screen.
You can see a planned order & pur req for 50 nos.
This planned order can be converted into production order & 50 nos can be produced internally.
Hope this clears your doubt.
Regards,
Senthilkumar SD

Planned orders to Purchase Requisitions and Purchase Orders

Hi,
Just wondering if this is possible. I heard this from a client and want to confirm if it's true.
The client owns the technology and has contractors manufacture the product.
A planned order is generated by the client and based on the type of contractor, some of them are converted to Purchase orders and others to Purchase requisitions.
Is this possible? I was thinking, planned orders ans purchase requisitions are completely different entities. Planned orders are for internal manufacturing which are subsequently changed to Production orders and purchase requisitions are for external procurement that would be converted to Purchase orders.
But converting the Planned orders to Purchase Requisitions and orders is what I could not digest.
Is there any possibility of this case?
Thanks.

Hi,
We can create planned orders & convert them into purchase requisition or into production order.
In the material master ,mrp2 view give the procurment type as 'X', for both internal & external procurement.
Also include purchasing view for this material.
When you run mrp using md02, a planned order will be created for the rquirement (Eg:say 100 nos given using t.code md61).
Use t.code md04 to view the stock/requirement list.
Here double click the planned order, you can see tabs such as convert into purchase requisition, into production order, into process order.
Click convert into pur req & enter 50 Nos. Then a pur req will be created which can be further converted into pur order.
Again come to md04 screen.
You can see a planned order & pur req for 50 nos.
This planned order can be converted into production order & 50 nos can be produced internally.
Hope this clears your doubt.
Regards,
Senthilkumar SD

Planned order not selecting BOM and Routing.

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