Planned order scheduling in mrp

hi
iam trying to run MRP at my client place
facing problem in planned order dates
i choosen tequirement type BSF and strategy group as 11
in md 61 pir was given in a month of june2008(monthly)
after mrp run at modo4 iam getting planned order with
execption message 64 called order date in past
means iam getting planned order START DATE AND END DATE IN THE MONTH OF JUNE
where as i need to my planned order satar date in MAY MONTH and
end date must be 1st of june
means i given PIR which is my start of my june month
checked scheduling parameters which says backword scheduling, and i choosed planning mode 3 and leddtime scheduling
plz suggest which setting effects the planned order start and end dates??
regards
sasikanth

hi
i selected schedule margine key with 0 flots (key000)
and chossed *LEED TIME SCHEDULING (in mrp controll parameters :-scheduling 2 at MD02 )
how the reduction strategy helps in this case ,casue i am doing lead time scheduling system has to consider only routing time ??? right ??
plz suggest how to arrest message 64
regards
sasikanth
message 64 diagnosis enclosed
64: Production finish after order finish (P4)
Message no. MD427
Diagnosis
The production finish date calculated using the routing lies after the order finish date that was calculated using the in-house processing time in the material master record.
As the system uses the order finish date in the planning run, this situation may lead to material shortages if production is not finished until the production finish date calculated by the system.
System Response
This exception is displayed in the MRP list and in the current stock/requirements list.
Procedure
Check the times in the material master record and in the routing.
Check whether the order has to be rescheduled in.

Similar Messages

Collective Planned orders Scheduling for lower level orders with reference to the Superior order

Hi All,
Collective planned order scheduling.
I have been trying to reschedule the superior planned order and i was expecting the lower level planned orders to reschedule based on the superior planned order.
My problem is
when i try to reschedule the superior planned order the system is not rescheduling the lower level planned orders.
For example if i change the basic finish date of superior planned order as 30/09/2014 and reschedule the planned order it is only scheduling the header planned order and the lower level planned order is not scheduling.
Could some one tell me why this is not happenning at planned order level.
As the rescheduling of collective order will work at production order level but for some reason it is not happening at planned order level(as there is no option available to do so).
Please give your thoughts on this asap.
Mahee.

Hello Mahee
Please observe that your system is working as designed. Planned orders are scheduled independently, even when they are part of a network/collective order. Note 152319 explains the planned order scheduling in detail and it provides the following information:
* No scheduling of overall networks is executed although a directly manufactured component is assigned.
Note that no scheduling of the overall network is executed for planned orders. For the components requirements dates are determined. In order to cover them, planned orders are created in the next MRP run. Since the requirements are not managed using the exact time, the results of the planned order scheduling and of a scheduling of the overall network of the converted collective order can differ.
BR
Caetano

Planned orders scheduled on Non working days

Hi,
Planned orders scheduled on Non working days no Planning calnder assigned to the Material

Hi
Just go to transaction code MD26 and check the what calender is assigned to plant and validity period of the calender. If the calender is not valid in the MRP run period then also planning may differ
Krishna

Planned order creation via MRP depends, If we change Delivery date in STO

Hi,
Planned order creation via MRP depends, If we change Delivery date in Stock transfer Order.
I created STO with delivery date as 31.1.2012 and when i checked MD04, i can see Planned order created on 27.2.2012 with the same above STO quantity .
Now when i changed the delivery date as 30.1.2012 and runned MD03, and then checkd MD04, planned order disappeared.
Why Planned order got created when STO delivery date was 31.1.2012 and when I changed the delivery date in PO, planned order disappeared.
MRP profile details :
Plnd delivery time 1
GR processing time 1
Planning time fence 38
Tot. repl. lead time 38
Can you please let me know why system is beaving in this manner?
Regards
Utsav

Hi,
Normally , MRP runs based upon the requirements.If your STO is created for a date , system checks through the availabiloty check wheather there exists any stock for that date to get deliverred in the supply plant .If there exists for that date the stock , planned order will not be created.If no stock available then a planned order will be created in MRP.
cHECK the availability check parameters assigned to material master in supply plant.
Regards,

How can I set a fixed scrap qty on planned orders created by MRP?

During production of some specific subassemblies, destructive testing is done that requires us to scrap two pieces per production order. I know I can set an assembly scrap percent, but what I need instead is a way to set a fixed assembly scrap quantity that will get loaded onto every planned order created by MRP for these subassemblies. If we can't do this, we can't plan the correct order quantity and eventually end up being short of parts. I know we can set a safety stock or safety time, but I'd rather just plan the right quantities if possible.
Is there a user exit, configuration option, or master data setting that will allow me to do this?
Thanks,
Randy

Hi Randy
This can be solved by one solution. _You can try this._
You define the same item in BOM again with qty 2 nos. Double click on the item no. Then it will take you to item detail. There in Basic data tab page at quantity data ( Tick the fixed quantity. ).
When ever BOM explodes for the header material automatically The item will be exploded 2 nos extra.
Ex
The header is Mat X and items is Mat Y. While creating BOM for X give item Mat Y in item no 10. give the quantity as per the requirement.
And again give item Mat Y in items no 20. give quantity 2 nos and activate the fixed quantity tick as instructed above.
When ever requirement for Mat X is 100 nos. The plan order for Y will be 102 nos .
Hope this will clear.
Regards
J .Saravan

Type of planned order created by MRP run

hello,
I have one concern regarding planned order creation through MRP run..
our MRP creates automatically order type LA
I wanted that for some materials, the MRP creates planned order type PR ( with account assignment Q -> WBS element, coming from sales order)
what is the customizing point to make this ?

Hi,
I think that this happens automically when the requirement is created in the WBS SEGMENT, AND cOLLECTIVE INDICATOR IS NOT SET TO 2

Planned order created after mrp run instead of purchase req

Hi All,
I am facing a strange problem about planned order being created after mrp run jobs runs in background instead of purchase req. This is happening randomly. In the material master MRP view 2 procurement type is F and in the varient for the MRP job the in Purchase requisition control parmater 1 is marked that is purchase requisition. Also planning file is having the entry once there is shortage and hence MRP run is there always if there is shortage of material.
With Regards
Tarun

Hi Tarun,
Please maintain the control parameters as
Processing Key                                       NETCH
Create Purchase Requisition                          1
Sched. Agreement Schedule Line                   3
Create MRP List                                            1
Planning Mode                                               1
Scheduling                                                     1
Please let me know the results.
Regards,
satyajit

Planned order scheduling

Hi,
I want to create a planned order which is planned automatically and be visible in CM01..How can i do this?
Thanks

Hi Ellen,
1.if you run the MRP run (MD02)for material with lead time scheduling indicator(scheduling =2) , u can see the palnned orders in CM01.
Before that, u have to define capacity data under capacity view of work center that involved in planning.
And also ensure " scheduling & generate capacity reqs" check box has been selected for your plant and order type combination in OPU5
regards
pradeep

Planned order scheduling mass update

Hello all,
Is there a way I can change the scheduling dates for the planned orders collectively. (not MD16) ?
Thankyou

Hi,
check the following
Mass Changes of Planned Orders (Action Control)
Use
You can use this function to execute one or more actions for a large number of planned orders simultaneously. This is possible both within the SAP System and over an interface from an external assembly control system.
Features
SAP supplies the function module MD_SET_ACTION_PLAF for action control.
This function module includes the following actions:
Explode BOM
Explode BOM, check availability
Check availability, only explode BOM in the case of a requirement
Check availability, do not explode BOM
Reset availability
Change planned order data
Schedule planned order
Delete planned order
Confirm planned order (in repetitive manufacturing)
Firm planned order data
Firm planned order components
Print component overview
In connection with an action, you can always change planned order data, for example; order quantity, dates or production version.
The function module also enables you to program further customer-specific actions.
You can execute the actions for several planned orders simultaneously.
You can create action chains, that means, have the system execute several actions in a single operation.
Activities
Define your own actions and program a report that includes these actions. As an example of this, the transaction MDAC Execute action for planned order (MRP ® Planned order ® Execute action) is available.
In this example action, you can use actions only for individual planned orders. Nor can you form action chains, only simple action transitions are possible.
Determine an action key and action controls in Customizing for MRP in the IMG activities Define action key and Define action control. An action key describes the actions that can be executed for a planned order. Action controls determine which actions are allowed and in which sequence they are to be executed.
Assign the key for the respective action control to the materials in the material master (MRP 4 view).
Regards,
nandha

Sales Order costing error to prevent Plan Order generation in MRP run

Dear PP Experts,
We are into sales order costing due to Variant Config implementation.
Problem Statement: After sales order entry /Characterisitc value selection, while saving sales order , SO costing is auto triggered. Many a times one of the new Raw material price is not maintained( Purchase info record), hence SO costing occurs. SO costing is still saved, SO incompletion is not configured , so it is detected when Production order has 'No Target Cost'. This creates inconsistancy in FI postings.
My questions
- Can we set SO imcompletion for SO costing error( Standard Config?)
- Is there a enhancement to prevent MRP from processing Sales order with incompletion log i.e. Prevent MRP from generating Plan Order.
Best Regards,
Jatin

Hello Jatin
You can use BAdI MD_CHANGE_MRP_DATA to make the sales order not relevant to MRP.
Check the following document for an overview of the BAdIs available on MRP:
BAdIs for MRP
BR
Caetano

Planned Order Scheduling - No Valid Routing Selected

Hi Friends,
I am trying to create planned order and then trigger lead time scheduling for it.
I have maintained BOM, Routing, Production Version, and Scheduling Parameters for Planned Order as Detailed Scheduling with Scheduling Horizon as 50 days, and gactivated scheduling anf enerate capacity requirements in OPU5.
My Production Version is valid through 12/31/9999 and also validity in terms of order qty is correct.
I face problem of routing not being selected beyond the 70 days horizon.
I could not understand why the scheduling horizon considered is 70 days tough i have maintained 50 as scheduling horizon in OPU5.
Waiting for your valuable help and pointers
Regards,
Mayur

Dear Maulik and Dhaval,
Good morning, Hope you remember me.
In my material master I have 28 days as inhouse production time but even aftre changing it to 0 there is not change in the leadtime scheduling result. I still get the message that no valid routing found.
Dhaval,
For the selection ID routing status matches. My problem is, If my Planned Order has a basic start date on or before 30-Apr-2009 when I try to schedule order it successfully fetches routing but when i give basic start date as 1-May-2009 it results in message no valid routing found.
I though it might be because i have maintained detailed scheduling horizon as 50 days but 30-Apr-2009 is 70 days from now, so I am confused where to check for. My material even do not use production shceduling profile.
Thanks for replying.
Looking to see some clue
Mayur...

Planned Order deletion during MRP

Hi all,
We want to delete the planned orders during MRP, but before saving is done.
So, we are trying to use the BAdI MD_PLDORD_CHANGE and method CHANGE_BEFORE_SAVE_MRP .
After finding out the process order, we were trying to set the importing parameter IM_VSTAT to "L", which can be used to delete the planned order..
But since it is an importing parameter, we cannot change the value of the parameter.
Is there any alternate ways of deleting the orders before MRP is done ?
Regards,
SP.

Not sure I understand the situation correctly...You want to delete the planned orders before MRP runs again. WHy do you want to do that ? Are these firmed Planned orders ?

How to see planned orders for P3 mrp type products in APO?

Dear experts,
I have materials with P3 MRP type (not planned in APO but in R/3 using MRP)
I have active integration models with P3 and X0 mrp type products for planned orders
however I can not see in APO product view the planned orders for P3 materials,
is this normal or should I see those planned orders in APO?
Thanks for your answer,
best regards
Elynn

Hi,
The following prerequisites must be met so that planned orders can be transferred from SAP R/3 to SAP APO
and vice versa:
1.The material masters must be transferred to SAP APO.
2. PPMs must exist for planning in SAP APO.
3. The relevant integration models must be active.
4. An active integration model for planned orders must exist in SAP R/3.
5.An active integration model must also exist for materials, so that the components of the planned order are transferred.
6.The relevant distribution definitions must be maintained in SAP APO, so that planning results can be
transferred from SAP APO to SAP R/3.
Thanks,
nandha

BADI For Changing Planned order Qty during MRP Run

Hi,
My requirement is i want to change Planned order qty based on some conditions during MRP run(MD02). Is there any BADI to fullfill my requirement.
Thanks,
Kishore

Not sure I understand the situation correctly...You want to delete the planned orders before MRP runs again. WHy do you want to do that ? Are these firmed Planned orders ?

[HELP] - Maximum number of Planned Orders generated by MRP

Hello SAP Gurus,
How can I define the maximum number of planned orders generated by the MRP?
Thanks in advance,
Adelmo

Hi Adelmo,
Check in OPPQ for your plant, you can make a setting there. I am not in front of the system at the moment, so just check.
If you need any additional info, revert back.
If helpful award points
Regards,
Vivek

Planned order scheduling in mrp

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