Planning in other plant

Dear Gurus
I have got a scenario where in I will receive my sales order in plant B and the mrp will also be in B then the system should create requirement (i.e Purchase req.) in plant A then manufacturing of the product will happen in plant A and it will then again be transferred to plant B for despatch to customer.
Please suggest
Regards
Debjeet

Hi,
Use spl procurement key 80 (production inalternative plant) for the material for which you are going to produce the alternative plant.
In Spro, for the speacial procurement type , give the atl palnt as PLANT A and issuing Plant B.
SRPO / PRODUCTION/ MATERIAL REQMT PLANNING / MASTER DATA / DEFINE SPL PROCUREMENT TYPES.
In selct the spl procure key 80 - give all the details.
and assign this key to your material in material master / mrp 2 view.

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Withdrawal from other plant- sales

Hi dudes,
suppose if i am using 70 special proc. key for semifinished materials and are planned in other plant gets consumed for FERT materials order in the main plant.
suppose if i maintain the sales views for these semifinshed materilas in the main plant and can i do the PGI for sales order from other plant to main plant where the sales procesing is happening.
thanks in advance
Robert

Special procurment key 70 is reservation from FERT plant to the supplyiong plant.
Against this reservation you need to issue the material? Is it your scenario?
As I know the material will be withdrawn duting backflush from the supplying plant directly
If you want to sell the raw material from supplying plant to production plant, then you need to set up STO, in OMGN.
Since usually we use it for inter company tranfer and billing, I am not sure whether you can do it for the plants with in the same company code.

Restriction of planned order generation (mrp)in other plant.

Hi,
I am running mrp for sales orders and i want to restrict the planned order generation in other plants other than the sales order plant.
through standard activity it can be blocked by not maintaining special procurement key of stock transfer.
But some users are creating manual demand in other plant(STPO) against the same sales order for some sub assembly. so if they are running MD02 in their plant it is creating planned orders against the same sales order.
I want to restrict the planned order generation against any sales order in other plants. How it can be done.any enhancement please suggest.
Regards
Madan

Hi,
we cannot restrict the authorizations so specifically here in my business client.
Based on planned orders we have defined some programs.
the programs are effecting because of these unwanted planned orders which have been created for a different plant sales orders.
Is there any enhancement or BADI to control the creation of planned orders in other plant for a sales order of different plant.
please suggest.
Regrds
Madan

Inspection Lot Not Triggered for STO - One Plant to other Plant in same Company

Dear SAP Gurus,
We have a scenario of STO for one plant to other plant with in the same company code.
The process is being followed as follows ;
1. We create stock transfer by creating P.O thru ME21N
2. Create Outbound delivery thru VL10B
3. Doing PGI & Picking thru 'VL02N. Thru movement type '641'
The QM settings are as follows to trigger an inspection lot
1. Inspection lot origin '08' activated in MM.
2. Quality plan is defined and task list is released.
3. 'VL02N' is defined thru 'OMJJ' for movemrnt type '641'.
But while doing PGI no inspection lot is created.
Our requirement is to trigger a inspection lot and Invoicing / Billing only possible after inspection lot Approval.
Please advice.
Thanks

Hi
As per my understanding inspection type 10 should be activated in QM view material master.
Can you please check the below thread and also check some similar threads.
QUALITY INSPECTION FOR OUTBOUND DELIVERY
I hope your problem will be resolved or else revert with your observation.
Regards
D Mohanty

Production in other plant for finish and semifinish

Hi Friends,
We have following scenario:
i)    Finish Product FP1 and Semifinish Product SF1 exist in both Plant X and Y.
ii)   BOM for FP1 consists of SF1.
iii) SF1 is produced in Plant X and FP1 in Plant Y.
iv) Planning plant for FP1 is X.
v)   I have tried with special procurement key 'production in other plant'.
vi) SF1 is produced in Plant X and GR done directly to plant Y for consumpton to FP1.
vii) FP1 is produced in plant Y and GR done directly to plant X.
Here instead of doing GR directlyto the consuming plant the client wants to do Stock Transport for both SF1 and FP1.Please suggest any method to achieve this.
Thanks in advance
Shiva
Edited by: Shiva Sharanappa on Apr 24, 2009 3:37 PM

Hi,
For Halb: DepReq in receiving plant and no receipt elements in prouducing plant.
I am expecting also for Halb: Purchase Requisition in recieving plant(Y) and a planned order in producing plant(X) just like Fert.
You stated you have DepReq for SFG in PlantY (receiving plant), nut MRP did not generate prourement proposal (PurReq) for it.
In this case you should check the planning situation (e.g. whether you have sufficient stock to cover the requirement). If the procurement proposal is missing and this do not originate from the planning situation (e.g. stock level, stock like elements(STO, existing PurReq, etc.)), you should check your master data settings (e.g. MRP type) - if your master data settings are proper, MRP should generate procurement proposal (please be aware that in case of "VB" MRP type system watches the so called reorder point!).
So, second MRP run should generate the mentioned PurReq for SFG (in PlantY) and at this moment you should get requierement in PlantX (that produces SFG). Third MRP run would generate procurement proposal (PldOrd) in PlantX.
Please check master data (BOM, material master) settings of SFG.
Regards,
Csaba
Edited by: Csaba Szommer on Apr 26, 2009 8:50 AM
Edited by: Csaba Szommer on Apr 26, 2009 8:50 AM

Plan cost in Plant maintenance order

Hello,
I need to show plan cost in plant maintenance order on the report. It appears in the cost tab (overview tab inside the cost tab). Please let me know if you know any function module.
Regards,
Eswar.

Try
CALL FUNCTION 'PM_WORKORDER_PLAN_COSTS_SET'
Standred program is using this FM and it has table " PMCO "
include = LCOIHF2Y
Hope thisll give you idea!!
P.S award the points.
Good luck
Thanks
Saquib Khan
"Some are wise and some are otherwise"

Production at other plant

I have created sales order for material X. In Material BOm of X there is material y with special procurement 80 ( production from other plant ) in line item of Bom.
When I do MRP MD01 in first plant then system does not create planned order for material y in other plant.
But when i do MD50 then system creates planned order in other plant.
Also when production is completed in other plant for material Y then it does not built stock in First plant but it creates sales order stock in other plant.

Mayuresh,
Sorry for the very late reply. I do not think you need to built stock of Y in the first plant. You can just do good issue of Y (in stock in 2nd plant) to the production order of X (the first plant).
If you need to have stock of Y in first plant then you will need to manually do a plant to plant transfer posting goods movement.
Hope this helps. If you have additional questions please come back.
Thanks,
Ram

Why demand get trigger at other plant MD04 screen?

Dear all,
I have a question. When I open up my MD04 for a material and plant at our distribution plant (A), I saw two purchasing requisition (with item category M) and with its subsequent production order respectively
Question:
The problem is that orders placed on our sales company plant in plant B generate a production order at the distribution plant A. When I look at the two sales orders with type OR (i.e. sales order that trigger the two PR respectively), the delivery plant field in these two sales orders are plant B (i.e. sales plant we called it, basically VBAP-WERKS). And once it is saved, there is schedule line of CB.
For some reason, when MRP run at plant B, the demand get populate at MD04 screen at the distribution plant A when the VBAP-WERKS only mention the sales plant B.
Thanks
tuff

Hi
Could you please check the Planning Palnt & Production Plant maintained for this material in the Material master
Hope this will help
Regards, BRSR

Planning In two Plant (Two company Code)

HI..
SCENARIO
I have two company code, each having separete plant .
Comapany Code A , Plant A
Company Code B, Plant B.
Now Plant A supplies raw material to Plant B, which after doing processing will give back to plant A.
this Senifinish material after processing at plant A gives finish assembly.
Can i plan these two plant in One Planning stage . (MRP at Plant A).
If not what can i do to transfer the requirenement to PLant B, after MRP run at Plant A.
Note: Its different company code.Spl pro Key 40,70,80 not work.
please suggest
Thnks in advance

Hi!,
Please go through the following link
http://help.sap.com/saphelp_erp60_sp/helpdata/en/4d/2b90dc43ad11d189410000e829fbbd/frameset.htm
and check for Stock Transport Order with Delivery and Billing Document/Invoice (Cross-Company-Code). I think you might have missed some setting otherwise it must work. I have already used this fuctionality.
Regards,

Manufactured goods transfer to other plant

Hi
We have following scenario
Forecasting is done in APO-DP.
MRP is done in APO-PPDS which creates Pur Req for certain product and this product is produced in other plant. Production happens in R3
After completion of product as there is space to store product, it needs to be transferred to ordering plant.
Both plants are under same company code.
Please guide how to map this

Dear Mayuresh,
If I understood your requirements correctly then this can be met by using special procurement key 80 in
the material master MRP2 view.But the standard behavior is in such a way that as soon as the GR is
done in the Production plant then the stock will get posted in the planning plant.
check this thread to explore more,
Re: Production In Alternative Plant
But only if you want to transfer the stock from the production plant to the planning plant in the form of a
STO process,then special procurement key 40 will be more suitable for this process.
check and come with your queries.
Regards
Mangalraj.S

Mrp considering other plant stock also

hi gurujis,
        I want to run mrp for some finished products, while running mrp, it has to consider the stocks in other plants also. is there any settings for that?
     all valuable replies will be rewarded.
thank you
regards,
senthil

Hi Senthil,
First of all I admit that my suggestion would not be as 100% per your requirement.
It means, if you want to use the scope of planning, it must be at plant(s) level for all the materials which are relevant. ( only for some finished products it is not possible).
I appreciate Mr. Murugesan's comments..
Now let's come to the point.
If you want to do planning for Multiple Plants then proceed as follows:
1. T. Code : OM0E
2. Planning Scope : Put 4 digit (Alphabets/numeric) & Description
3. Double click on Sequence of plants (Left Side)
4. Put your Plants as per sequence (As per priority wise)
   i.e System will plan for Plants in this sequence only.
5. Use this Scope of planning in MD01 or MDBT as required.
Planning file entries created via stock transfer are automatically taken into account in the planning run.
This ensures that a material is also correctly planned in all plants affected even in the case of
stock transfer processing.
Best Regards,
Siva
Edited by: Siva Kumar M on Apr 2, 2008 4:37 PM

Using inspection plan in multiple plants

Hi,
I would like to use one inspection plan in multiple plants. Are there any disadvantages or pitfalls? (besides the fact that if I use workcenters, the same workcenters must exist in all plants using the plan)
Marcus.

I love to use material specs. They can be used alone or in conjunction with a plan.
There are several reasons why plans must be used in certain situations.
Dynamic modification is one of the big ones. You can only use DMR in inspection plans.
You also need plans to work with PRT assignments.
Security based on workcenters. Some plants require that only certain techs or personnel perform certain inspections. And the people who can do results recording is strictly monitored. This is especially true for those using SAP in the Pharm and food industries.
Using calculated characteristics. These can only be taken advantage of if your use inspection plans.
Enginerring change management. Plans can used ECM to track and document changes. Another big requirment in Pharma and food.
If a material spec is used it is an all or nothing situation. In many places, there might be 20 or 30 characteristics on a given material spec. If you inspect by material spec then all the characteristics in the material spec are copied into the inspection lot. If you inspect in conjunction with a plan, any characteristics that don't match up with an inspection plan characteristic are appended to the last operation of the plan.
Since in many places, inspections are done at various stages, or maybe derived from batch derivation, they often want to pick and choose what tests get performed at what inspection. A good example would be 03 and 04 lots. Many places might test some characteristics via the 03 inspection that get the tests from the routing/receipe. If the test is done in a later operation, there may not be any need to repeat the test in the 04 inspection lot. Using a material spec, they wouldn't have that flexibility. Anther example are 09 recurring inspections. Many companies may only inspect a certain subset of characteristics to requalify the material at reinspection.
Capturing costs for specific testing must use an inspection plan. (yes, you can use general QM order in the material master if you want, but the operation header of a plan has various values and settings for working with costs)
And now in 6.0, if you want to use the multiple spec functionality, you have to use inspection plans.
If you integrate with EH&S and maintain specs in EH&S then EH&S can create and update all the inspection plans as changes are made. But not material specs.
I think I hit some of the big reasons, I'm sure others can probably come up with ones I've missed.
Craig
Edited by: Craig Snyder on May 1, 2008 9:35 PM

11.0.3 MRP creates WIP for dep demand at other plant - need internal req

At one manufacturing plant for finished good item, have component sourced from other plant. When MRP runs it creates WIP Job for component sources at other plant, need is to have internal req. Please advise what needs to be changed.
Ex - Finished Good is Car at chicago plant, one of main subcomponent wheels is from mexico plant.
Wheels are setup as buy, with inventory source type and source plant from mexico in item attributes at chicago org.
This wheels item is setup at mexico plant.
MRP release of planned order is creating WIP job at mexico plant for wheels component.
we want mrp release of planned order should create internal requisition when demand for finished good car comes at chicago plant.
Please advise what needs to be changed in 11.0.3 environment.

Hey there,
I think you should check your SOURCING RULES for those items wheels.
Make sure the sourcing rules are of "TRANSFER FROM" type with the right org and not "MAKE AT".
Hope this helps, if you find it helpful or correct please kindly mark it as such,
Aaron

MIC from one plant to be Extend in other Plant Codes

Dear SAPians,
I want to extend the MIC from one plant to other 7 plant codes. Please guide how can i do it?
Thanks in Advance.

Hi Atul,
As suggested by Kundan, it is recommended to use the MICs created in one plant in other plants, to reduce the duplication of master data.
If the MIC parameters / control indicators are different in other plant, then you can change in the inspection plan or create new MIC by copying the MIC from other plant, but you cannot extend MIC from one plant to other plant.
If your business says all the MICs should be plant specific, then create MICs in all the plants by copying from the existing plant. You can use master data uploading tools for large volume of data.
With Best Regards,
Vithal

Assignments of materials and vendors to inspection plans for the plant 1500

Hi to all,
Please give me solution for make assignments of materials and vendors to inspection plans for the plant 1500.
Thanks,
NAgesh

hi gang,
try to make usage decision ,kindly check in material document which you have created while making the GR, check in which storgare location you have specified and try to transfer the stock from quality to unrestricted.and also make a note on batch number also if you have activated the batch management
regards
thyagarajan

Planning in other plant

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