Planning Strategies for MTO scenario

i have an FG which has strategy 20 assigned to it. I have an SFG which i want to link to the sales order. i also want the planned order to be generated to capture the minimum and maximum lot size and not generate on per requirement basis. example for the semi-finished, a sales order needs a reqt of 20, but min and max lot size is 12000, planned order should be 12000. how do i do this?

Hi Raf,
as you know that, for MTO Scenario the Lot sizin will be EX and no other settings are allowed.
But there is a provision fulfill the requirement.
Now in the Transaction: OMI4 for the lot size : EX
For MTO Lot size select 1  Lot-for-lot with rounding
Maintain the rounding value in the MRP Views as per your requirement like 12000 PC.
Now every time system tries to round it to 12000.
Hope this helps..
Regards,
Siva

Similar Messages

  • Moving Average Price and Total Stock not updated for MTO scenario

    We are using MTO with planning strategy 20, individual collective indicator is 1 (individual requirement only) and price control is V for finished goods. We are facing the following problems after we perform GR of above FG from MFBF (Repetitive -run schedule header):
    1)Total Stock field (LBKUM)in Accounting View 1 remain as blank but the sales order stock is appear in Stock Overview screen.
    2)Moving average price does not updated after periodic settlement is carried out.
    It seem that problem can only be resolved if we change the planing strategy to MTS (ex:40), appreciate that if any of you can provide the solution.
    p/s: on ECC5 system.

    Hi,
    Good morning and greetings,
    The standard SAP says as below
    The Raw Materials should have MAP 'V' and the SFG and FG should have the price control as 'S' basically because the standard costing variant PPC1 uses the sequence of Standard Price as the first update at the time of price update and settlement.
    I presume MFBF is used for Repetitive Manufacturing and not for MTO scenario...Repetitive Manfuacturing is MTS scenario...Goods receipt of production order is normally done through MB31.
    If you still want to use the MAP for FG and SFG then you will have to change the costing variant appropriately to pick the MAP first at the time of goods receipt and settlement.
    Please reward points if found useful.
    Thanking you
    With kindest regards
    Ramesh Padmanabhan

  • Steps for execution of valuated and unvaluated for MTO scenario

    Hi,
    Can any one provide the steps for execution of valuated and unvaluated for MTO scenario.
    regards,
    RAM

    Hi,
    Please find below the details about Valuated and non-valuated Sale Order scenarios:
    SAP Scenario 1 - Valuated Sale Order Stock u2013 with Sale Order Controlling u2013 (MTO, ATO and ETO with VC)
    1     Enquiry     
    2     Opportunity     
    3     Quotation (Creation and Approval). In case of ETO u2013 BPO is created and updated in quotation (condition type)     
    4     Creation of Sale Order     
    5     MRP Run u2013 Creation of Planned Order u2013 Creation of Production Order and Purchase Order     
    6     External Procurement u2013 Goods Receipt     ROH Inventory A/c Dr (BS)
         To GR/IR A/c Cr (P&L)
    7     Material Consumption to Production Order     In FI:
    ROH con. A/c Dr (P&L)
        To ROH Inventory A/c Cr (BS)
    Same is the case with HALB
    In CO:
    Cost of Material is debited to Production Order
    8     Activity Consumption to Production Order     No FI Posting
    In CO:
    Production Order is debited and cost center is credited with activity cost
    9     Goods Receipt from Production Order     FG Inventory A/c Dr (BS)
       To COGM A/c Cr (P&L)
    10     Delivery to customer     In-Transit A/c   Dr. (BS)
       To FG Inventory A/c Cr (BS)
    11     Invoicing to customer     In FI:
    Customer A/c Dr (BS)
       To Revenue A/c Cr (P&L)
    COGS A/c   Dr (P&L)
        To In-Transit A/c Cr (BS)
    In CO:
    COGS and Revenue are posted to COPA
         Period end closing u2013 Production Order     
    12     Revaluation of activity prices     Production Order and Cost Center will be debited or credited as the case may be
    13     Calculation of WIP     In FI:
    WIP A/c  Dr. (BS)
      To Change in WIP A/c Cr (P&L)
    If the Order is completed:
    In FI:
    Change in WIP A/c   Dr(P&L)
       To WIP A/c Cr (BS)
    14     Calculation of Variances     Variances are Calculated on the Production Order. No FI or CO entries
    15     Settlement to Sale Order     Production Order and Sales Order will get debited/credited depending on whether they are positive or negative variances
    Period end closing u2013 Sale Order
    16     Result analysis at Sale Order     Result Analysis run will identify the status of the sale order and will enable the postings to COPA at the time of settlement
    17     Settlement of Sale Order     
    In FI:
    Variances A/c Dr (P&L)
      To COGS Account Cr (P&L)
    (It would be otherwise if variances are positive)
    In CO:     
    COGS, Revenue and Variances are settled to COPA
    SAP Scenario 2 u2013 Non-valuated Sale Order Stock u2013 with Sale Order Controlling
    Process Step     Business Process Flow     Value Flow u2013 FI/CO
    1     Enquiry     
    2     Opportunity     
    3     Quotation (Creation and Approval)     
    4     Creation of Sale Order     
    5     MRP Run u2013 Creation of Planned Order u2013 Creation of Production Order and Purchase Order     
    6     External Procurement u2013 Goods Receipt     In FI:
    Consumption A/c   Dr (P&L)
       To GR/IR A/c  Cr (P&L)
    In CO:
    Material costs will directly get posted to Sale Order
    7     Material Consumption to Production Order     Not applicable
    8     Activity Consumption to Production Order     In FI:
    No Entry
    In CO:
    Activity Costs are posted to Production Order
    9     Goods Receipt from Production Order     Only Material Document for movement of goods will be there.  The stock is neither valuated in CO nor in FI
    10     Delivery to customer     Just goods movement from sale order stock to customer. No value postings in FI and CO
    11     Invoicing to customer     In FI:
    Customer A/c Dr (BS)
       To Revenue Cr (P&L)
    In CO:
    COGS and Revenue get posted to Sale Order
         Period end closing u2013 Production Order
    12     Revaluation of activity prices     Prodn Order and Cost Center will be debited or credited as the case may be
    13     Calculation of WIP     No WIP
    14     Calculation of Variances     No Variances
    15     Settlement of costs to Sale Order     All the costs accumulated in Production Order gets collected to Sale Order
    16     Settlement of Variances     No Variances in Production Order
         Period end closing u2013 Sale Order     
    17     Result analysis at Sale Order     In FI
    WIP A/c  Dr. (BS)
      To Change in WIP A/c Cr (P&L)
    If the Order is completed:
    Change in WIP A/c   Dr (P&L)
       To WIP A/c Cr (BS)
    No CO postings will happen
    18     Settlement of Sale Order     COGS, Revenue and other direct sale order related values will get posed to PA.
    Best Regards
    Surya

  • Planning strategy for Both scenario of Make to order and make to stock

    Hi
    My client having Both scenario of Make to order and make to stock ,so please explain me step by step which Planning strategy is use for following situation
    1.Forecast the production quantities for the variants and create the PIRs
    2.sales order is created for variants
    3.Planned independent requirements should consumed by incoming sales orders
    Note:If it is MTO scenario i need sales order reference number in production order
    With regards
    Laxmipathi

    Hi,
    You can Define Strategy Group under SPRO>Production>Prod.Planning>PIR>Planning strategy-->define st.Group.
    In this step, you group strategies together into a strategy group. You can determine a main strategy as well as up to seven alternative strategies.
    The main strategy is proposed in demand management or in sales order management and can be overwritten by another planning strategy defined in the strategy group.
    You can allocate the strategy groups to the materials directly in the material master record, or you can allocate the strategy groups to an MRP group and then in a second step allocate the MRP group to the material in the material master record.
    Hope it will help you.
    Regards,
    Mukesh

  • For  MTO scenario,multi level bom is not working sap afs pp

    Hi Experts,
                  We are implementing MTO scenario for our client. I have maintained  strategy group for FERT is 40 and strategy group for HALB and ROH are 20.
                   For single level BOM , requirements is not getting generates properly.
                  I would like to know What are all the settings is required to create AFS BOM.(single and multi level)
                   Please suggest me.
    Thanks & Regards,
    Deepika.

    Hello Deepika,
    As we know AFS materials are planned at SKU level (Grid and stock categories)  you can use AFS MRP (/N/AFS/MD02) only.
    Please refer OSS note Note 981747 - FAQ - AFS Production Planning
    Question 5 Made-To-Order Planning -Multi-Level (MD50) does not work for AFS Materials and Sales Orders containing AFS materials.
    Answer: Made to Order Multi level planning functionality was never enhanced for AFS and hence transaction MD50 is not supported.
    Steps are as,
    1. Create a MTO/PTO sales order for an AFS material.
    2. Run AFS MRP using transaction code /AFS/MD02.
    3. Convert the planned order to production order.
    Best Regards,
    R.Brahmankar

  • Sales order to consider for MTO scenario

    Hi PP experts
    How to ensure the consideration of sales order requirements for MTS or MTO.
    Is it possible to distinguish by order types.
    I request please indicate the config requirements for this.
    warm regards
    sairam akundi

    Sairam,
    I am not sure as to what excatly you are looking for.
    However please note the following with respect to sales order requirements for MTO and MTS:
    For MTO: The requirements type in the procurement tab of the sales order should be KE or any other requirements type that supports procurement from sales requirements. To be able to enter the KE requirements type in the sales order the material master should have Planning strategy group which suppotrs MTO  Example: 20 which is specified in the MRP3 view.
    For MTS: The requirements type in the procurement tab would be KSL or any other which supports make to order. The Planning strategy group for this in material master should be 10.
    The configurations for this include the
    1) configuration of the Planning strategy group which contains a list of planning
    strategies allowed. 
    2) configuration of individual strategies which combine the requirements types from Production and Sales. The requirements class which is keyed in the requirements type determines excatly how the planning and procurement occurs.
    The above configurations are pre-defined in standard SAP. You could change them if you require to.
    Check the configs under:
    SPRO>SD>Basic functions>Av check and transfer of requirements.
    With the above basic settings, in case of MTO sales order would drive the production. In case of MTS production is carried based on forecast values (Planned independent requiremts irrespective of sales order requirements). The warehouse stock is then allocated to the sales order at the time of delievry.
    For more help check the SAP online help on Planning strategies.
    Hope above is useful.
    Regards
    Ram

  • Planned cost for MTO

    Dear,
    Here in the company have the following situation:
    The system appropriates the planned cost for the production order when the process is MTO.
    Anyone know any way to settle the planned cost of the stock of free stuff and not the planning of the Order of production?
    thank,
    Sergio Navarrete

    Ajay,
    Here's an example:
    This material is the planned cost for the stock free: Process MTS.
    Standard Price 12,96
    In the same material (special stock) planned cost came with the Production Order Sales Order. MTO process.
    Standard Price 100,96
    Order 20232271
    So we can see that the cost calculated by the planned production order is very different from the planned cost of the same material for free stock.
    Question:
    You can make the system use the same cost of the planned free stock for stock of the particular process, such as material inventory value free, 12.96?
    thank,
    Sergio Navarrete

  • Multiple Preq for MTO scenario

    experts,
    I have a sales order in receiving plant , after every MRP run, it gives rise to a new PReq , in a MTo scenario,
    Special procurement key is 40 and availability check is 02 in the receiving plant. Can anybody advise why this is happening and required steps to correct it.

    Hi,
    Sales order will generate the requirements. P Req will creation depends on which option you choosed in "Create Purchase req" in MRP Run. In Material has Specical Procurement key in Rec Plant means it is procuring material from the other plant. when you run MRP in recieving plant it generates STO PR.
    and you are not specified what you are looking for.
    regards
    Siva Reddy

  • Different plan version for some scenarios in MSS

    Hi guys,
    Some scenarios of the MSS need to be referenced to another plan version different than the current active.
    Then, I'm trying to configuring my Object and Data Provider with the requisites needed. The issue is that how can I tell the system that the plan version is another one??
    Any idea??
    Thanks for your answers.

    Firstly, try to check whether the correct smartform is getting picked or a different form is getting picked. TO identify, set soft break-point inside your program lines or use SF_TRACE.
    If it is still picking the same smartform, and it is not showing your changes.. then goto form attributes and check whether it is translated to all languages or not?
    I guess, because of one of the above two problems it is not displaying your form correctly.
    Regards,
    SR

  • Subcontracting process for MTO scenario

    Dear Sir ,
    In my company one scnario comes , in which we are making MTO sales order for customer , some item of BOM of finished goods I have  to provide to the subcontracting vendor for making semifinished goods .
    How I can do this activity according to SAP point , as subcontracting vendor stock is represented with specail indicatior O and sales order stock with E.
    Please help to get rid off this issue.
    thanks & regards
    Shailendra

    check these links http://help.sap.com/erp2005_ehp_04/helpdata/EN/4d/2b90b043ad11d189410000e829fbbd/content.htm
    http://help.sap.com/bp_blv1600/V5600/BBLibrary/HTML/150_EN_IN.htm
    Edited by: anjali s on Apr 28, 2009 12:57 PM

  • MRP configuration Settting for MTO & MTS

    Hi Experts,
                          I have a scenario.When we are running MRP for MTS,It should not consider the sales order so ,what are all the configuration settings should maintain  to get result.
                            For MTO, sales orders should  be considered.so what are all configuration settings have to maintain.
    In this scenario, same Materials we are taking for MTS & MTO.
    Flow chart,for your reference.
    Plz guide me.
    Thanks & Regards,
    Bhargavi.

    Hi Bharghavi,
    In case of MTS, if you do not want to consider sales orders then you can use strategy 10 or 11....settings in the material master MRP3  view as shown below.....
    In case of MTO use planning strategy 20 and make settings as shown below.....
    as these are standard planning strategies no need to make any configuration....If you want to use both planning strategies for same material then check the link posted by Mr. Caetano
    Using two planning strategies for the same material
    Thanks
    Kumar

  • HU02 in MTO Scenario

    Hi ,
    i have created SO->
    i have run MRP.->
    I have confirmed production order.->
    i have done GR with MB31(movement type 101)
    But, When i am packing that material in HU02 its giving error as
    Batch 20027725 1310 2000 11 doesnot exist.
    where,
    20027725-material
    1310-Plant
    2000-FG Storage location
    11-Batch no.
    is it possible to pack material in HU02 for MTO Scenario??? or we have to use COWBPACK & COWBHUWE T-codes???
    kindly guide
    Regards,
    Amol

    Madan,
    Automatic Reorder Point Planning
    In automatic reorder point planning, both the reorder level and the safety stock level are determined by the integrated forecasting program.
    The system uses past consumption data (historical data) to forecast future requirements. The system then uses these forecast values to calculate the reorder level and the safety stock level, taking the service level, which is specified by the MRP controller, and the material's replenishment lead time into account, and transfers them to the material master.
    Since the forecast is carried out at regular intervals, the reorder level and the safety stock level are continually adapted to the current consumption and delivery situation. This means that a contribution is made towards keeping stock levels low.
    So you need to maintain the forecast view for the material. The forecast values comes from consumption data. If the system in place for some time then consuption data will be automatically by the system based on the material issues. I am not sure if you can enter the consumption manually.
    Regards
    Ram

  • CTM Order Selection MTO scenario

    Hi,
    I  have cfreated a Sales Order in ECC with Requirement Strategy as Made To Order and CIFed the order to APO.
    The order is getting CIFed and is reflecting in APO.
    The issue is that when I try to do Demand Simulation using CTM the order is not getting recognised.
    Is their some setting that needs to be done in case Sales Order for MTO scenario.
    Please help me in this regards.
    Thanks,
    Sanjog

    Hi Sanjog,
    can you see the sales order in APO (/sapapo/rrp3).
    please maintain in the demand prioritization profile the category for this sales order and then try simulating the demands.
    let me know if it works.
    Thanks
    Binod

  • FOR MTO & MTS scenario when the Production order shows the Sysy status DLV?

    Hi ALL,
    In the MTO & MTS  scenario when the Production order system status become DLV ?
    Regards
    Satish

    Hi Satish,
    For both the planning strategies (MTO/MTS)..
    The status of the production order becomes DLV ,
    when you do GR for the order with 101 movement type.
    (OR) 
    At the time of final confirmation if automatic goods receipt is activated.
    Regards,
    Anil

  • MTO - how to prevent a second planned order for a sales order?

    Dear friends,
    We are working on Make to Order process (Planning strategy group 20).
    No Production/process order is used
    Shop floor uses a different system --> details from planned order is passed to the shop floor system; and finished product is delivered/posted into SAP Sales order stock - through interfaces
    No QM in place
    A typical day-to-day scenario –
    Sales order Qty = 100
    MRP Run à Planned order qty = 100
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    For example if Produced qty = 90
    sales order stock of the finished product = 90
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    Planner deletes the planned order
    Next MRP run triggers a new planned order for the balance qty 10
    Now, the requirement is to prevent the new planned order getting generated for the balance quantity, during the subsequent MRP run (despite the shortage in the Sales order stock of the finished product).
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    o       (or) Change the schedule line category for the Sales order item from CP to CN
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    §         Additional authorization for the planner to change the sales order item is not acceptable
    Include Under delivery / Unlimited tolerances
    o       at the customer (master) level
    o       (or) Sales order level…
    §         In this case, System seems to consider the tolerances only when the  delivery for the Sales order is posted; and not when the sales order stock is received within the tolerance limits;
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    Kindly suggest the other options / settings / processes, to meet this requirement
    Thank you for your time and efforts.
    With Best Regards,
    Senthil

    Closing this thread
    Thanks
    Senthil

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