Plant /Resource Capacity utilization & dowtimes

Hello Experts,
Iam looking to develop a BW-KPI report for plant loading % utilization where i need to analyse the breaktimes,downtimes,and max available production times of a resource from the PPDS plan data for next 1 year .
Iam looking if anyone has got a similar requirement implemented and want to know your approach .
Did anyone used "Plan monitor" in APO to solve similar kind of requirement?
Regards
Roa

Hello Roa,
try transaction /SAPAPO/CDPS_REPT.
Best regards
Thomas

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Resource capacity utilization report

Hi,
Is there any standard report for Resource capacity utilization after SNP run.
Any standard extractor/data source is available to build the report?
Regards,
Krunal

Hi Krunal,
1) The report /N/sapapo/cdps_rept should be sufficient...use the selection restriction to 'restrict ' by Rosurce,Time period--In the output ofthe report,yuou would see 'bucket consumption',relatively on the Right side..
2) I would urge you to read the note:1296446 too
Thanks and Regards
Suresh

Resource Capacity Utilization Question

Hi, Please let me know if the following scenario is a possibility.
We currently maintain our capacity utilization at 90% for any resource and the same number is carried over to APO with CIF. The requrement we have is to set this utilization to 100% for the rolling current date+3 months and 90% outside the 3 month horizon. I know that the dates can be specified explicity but I don't know if the rolling 3 month is possible. Please let me know if this can be achieved via config.
Thanks in advance.

Dear ,
I would request you to post the thead in SDN APO forum .
I do not think so there is a scope of this requirement in SAP R/3 but APO PPDS can give you a solution for the same .
Regards
JH

Changing Capacity Utilization for selected days before and after a CTM Run

I have a number of resources with their respective capacity utilizations. I am running CTM which requires the resource utilizations for all the resources to be at 100%.
Can I do that with 2 capacity variants for the resource with 100% and X% utilization and switch them as and when required. My Problem is that when i create a capacity variant from say date A to date B .. the period between these comes as blocked. Is there a way to correct this.

Request you to go through help documents
http://help.sap.com/saphelp_scm41/helpdata/en/92/a57337e68ac526e10000009b38f889/content.htm
http://help.sap.com/saphelp_scm41/helpdata/en/2e/847337613fbc40e10000009b38f8cf/frameset.htm

Capacity Utilization by network activity for each period

Hi all,
How do i find out the capacity utilization at the network activity level. My requirement is to findout the remaining requirement/capacity of a workcenter for each period, which will be the cumulative value of the non utilized resources/hours for the previous months, based on distribution key.
The same functionality is there in CM07, but what is the exact functionality and how it can be reimplemented in a report?

Hi,
Check if table KAKO helps. You may have to calculate the remaining capacity from available and utilised.
Regards

FM / Bapi to read capacity utilization

Hi,
Is there a BAPI to read capacity utilization for a product-location combo? Or do we have any other means?
regards,
shan

if what you mean is the Capacity utilization of the resources...
you can see the utilization in the planning book 9ASNP94 capacity view
you can extract this using the BAPI for Planning book
there are other ways of extracting this too :
You can also use /SAPAPO/CDPS_REPT - Order and Resource Reporting
or in the planning board by choosing the Evaluation >> Resources
sure of a BAPI but some of these reports might give you a clue about the FM used

Tcode for display of capacity utilization

Gurus,
can u please supply me with the t code for display of capacity utilization at all work centres at plant level. I also need scheduling reports.
Thanks

Hi
In CM01 ,enter work center and plant.click on standard overview.You get week wise(you can change settings as per your wish day wise/month wise also)requirements,available capacity ,capacity load and remaining available capacity.
select one period and click on capa details/ period .The report shows tha materials, scheduling dates and pegged requirement qty.
Regards,
Rajaram.K

Report for calculating capacity utilization and Efficency

Hi,
We are following REM in our company. The production line is defined in the production version. While backflushing the production line is called automatically and hence backflushing is done.
We calculate the capacity utilization by using the formulae.
Capacity Utilization = (Backflushed Qty/ Available capacity)*100.
My queries are:
1. Is there any standard report to determine the capacity utilization of a production line.
2. Is there any standard report to calcualte the efficency of a production line.
waiting for reply.
With regards,
Afzal

Hi afzal
1. you have mentioned ; Available capacity = Std.time per piece * no. of working hrs
Let me explain with example
suppose per piece if it takes 10 mins, now according to your formula
A.C = 10* 24 * 60 = 14400 per day, but which is not correct
normally if 10 mins/ peice means 6 peices/hr and for 24 hrs 24*6 = 144.
so it must be A.C = no. of working hrs / Std.time per piece.
2. You have mentioned = capacity utlilised = total Backflushed qty per day., which means you are caluculating capacity utilization based on input material.
3. Utilization = (Avaliable capacity/ Capacity utilised) * 100
suppose let us consider Available capacity per day =100
capacity utilized = 50
Utilization = (100/50) * 100 = 200%, which is not correct it should be only 50%
Here my main doubt is why You are caluculating capacity based on input material.
Please explanin me you business process and whats the exact requirement so that I can help you out.
Please check the formulae

Work centre capacity utilization

Dear guru ,
i have a work centre that always work in the same moment for 3 different production order.
If my total daily available capacity is 11 hours for my 1 individual capacity is right that I assign to the work centre a capacity utilization of 300 percent in order to have a daily available capacity of 33 hours and I can use capacity levelling in the best way ?
Or there is other better solution for solving this problem ?
Thanks for your help.

you can also put no. of individual capacity as 3.

Storage bin Capacity utilization is greater than 100%

Hi,
Via LS03N, I can found that some capacity utilization is greater than 100%, this must be incorrect, what's the reason? is there any report to update the capacity utilization for storage bin?
Kindly please advise.
Thanks

For the capacity checks, the remaining capacities or the used weight in the storage bin master data are updated with every putaway or picking. If you change the inspection method in the current operations or you change capacity or weight data of materials or storage unit types, you then need to make a comparison of the data. You can make this comparison with report RLS10200. First read the documentation before you start the report.

Employment percent and Capacity Utilization Level

What is the significance of the Employment percent field on infotype 0007 and the Capacity utilization field on infotype 0008? Are either one of them used by the Payroll processor to determine salary and net pay if the CATS time system is not implemented?
We want to pay part-time monthly employees, for example, at 80% of their salary if they have an 80% work schedule. We do not wish to change the salary, but can't figure out how these percent fields would change their pay. They don't seem to in our testing.
Regards
Janice Ishee

If you are using Indirect valuation of wage types & Specyfying Reduction Method as 2 in wage type characteristics , the Amount is reduced According to the capacity Utilization specified in IT 8 .
Subhash

Break the link between IT0007 and IT0008 for Capacity Utilization Level

Hi Gurus!
We have a system that connects the field "Employment Percentage" from IT0007 with the "Capacity Utilization Level" from IT0008. That means that every change in the Employment Percentage changes also the percentage in the Capacity Utilization level.
Our idea is to disconnect those two fields and make them independent, because the HR Department preffer to introduce this information manually twice (once in each infotype).
Do you have any idea of how I should do that?
Thank you in advance!
Abel

I know what it means... The problem is for what they are using this infotype.
For them IT0007 has the schedule of the person, and the percentage can change (<100% means part-time employee)... but in IT0008 they WANT ALWAYS the 100%, because for them this percentage is based in how many hours of all the hours informed in IT0007 the employee worked.
In other words, if the employee has a Work Schedule Rule of 8 hours a day, but he is contracted part-time for only 4 hours a day, In the IT0007 he will be informed with an Employment percentage of 50%, but in the IT0008 he will have a Capacity Utilization Level of 100%, because he will work the 100% of the hours informed in the IT0007 (the 4 hours informed in Daily Working Hours).
I know it is a little bit confusing, but it's the way they are working now... probably in the future they will correct their processes, but now we must adapt to their requirements and work in this way.
Any Idea will be welcomed
Edited by: Abel Raya on Jan 27, 2011 11:21 AM

Capacity utilization rate (percent)

Experts,
If I set up a shift 6:00:00 to 14:00:00:00, length of breaks 00:30:00, cap. util. 100% I get 7,5 hr Operation time / Capacity.
If I reduce the cap. util. to 80% and leave the start-, end- & breaktimes as they are I get 6,0 hr Operation time / Capacity.
My question is how does the reduced operating time influences the start and end times/dates in regard to scheduling ?
I am Looking for the logic behind.
Thanks in advance
Jörg

Jorg,
Capacity utilization is more frequently used with referance to viewing available capacity against requirements on CM01 screen.
It helps determine if there will be a capacity overload due to capacity inefficiency.
For ex. On Cm01 screen for Work center say W1, if a production order requires 7.5 hours to complete an operation on W1
& if Cap ultil=80% at W1, system will show that order with RED overload view as available cap is reduced to 6 hours.
However if your using finite scheduling then this cap util rate would be cheked to determine scheduling.
You control the capacity availability check and the finite scheduling with the help of the overall profile that you entered in Customizing for the availability check.
Hope this gives you some insight on this concept.
thanks,
Ram

Capacity Utilization Level on Basic Pay IT0008

Can the capacity utilization level be automatically set based on the weekly/monthly/yearly hours of the work schedule rule? For example, if 100% capacity utilization is defined as 2,000 hours per year and the employee's work schedule is 1,500 hours per year I want the percentage to be automatically set to 75%.

The problem is that a full time employee would work 1,950 hours per year (7.5 hours per day, M-F). We have defined part time work schedules that may be 6 hours per day, M-F, or 1,560 hours per year. The ratio of 1,560 to 1,950 is 80%, but when I assign the part time work schedule indicated above, the planned working time Employement percent for the work schedule is 100%. This means the 100% refers to the work schedule with a total of 1,560 hours per year, not 100% of the 1,950. I would like the capacity utilization to be set based off the planned work schedule hours in IT0007 compared to some fixed full time hours amount (like the hours value in V_T510I)

Capacity Utilization

We are in Repetitive manufacturing scenario and looking for capacity utilization for past period.
Please guide preferably with example.

Hello
In CM01 itself u can view capacity details of past. In the standard overview screen , goto settings->general -> put start date with negative sign (like 30 -) . Now u can able to see capacity in past.
However some limitation is there to select the period in past.
Pradeep

Plant /Resource Capacity utilization & dowtimes

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