Power Mac 5400/180 start up problem

My daughter's hard drive on her PM 5400/180 was corrupt. So we took a different hard drive and put it in her computer. We ran disk first aid, erased the hard drive, installed system 9.1. The computer starts to boot up, and gets hung at the happy face. The PRAM battery is new. We zapped the PRAM with the keys and pushed the button on the motherboard. It will start up from the System 9.1 CD. Any ideas on what we can try.

The usual way to distinguish hardware problems from Hard Drive & Software problems is to boot from a System/install CD. If you can do that without incident, it isolates the problem to the hard drive and its contents.
Hanging up at the small smiling mac SE indicates you are getting no further than loading the Hard Disk driver. If this hard drive passes the Disk Test function, I would say it is time to run Initialize with the "Zero all Data" option, to be certain that disk errors are not derailing the boot-up process while the Mac is not yet smart enough to properly report them to you. This process may take several hours, but when completed, your Mac's Hard drive will have all good blocks. [Note: If this were a SCSI drive, a "Test Disk" pass would be required afterward, before you could say all bad blocks had been scrubbed out.]
Since this process writes over all data, a re-install of the System Software will be required upon completion.

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