Power Mac G4 MDD Intermittent Boot from Internal HD?

I have a Power Mac G4 MDD with a 1.42G Dual Processor, 2GB Ram using a 500GB HD operating OS 10.5.8 The problem I am having is that my computer will boot just fine for a week or so then all of a sudden it won’t boot up at all from the internal HD. Here are the symptoms; I get the ‘chime’, then the grey screen appears with the black apple logo and I see the ‘spinning gear’. The spinning gear stops (after about 15 secs) then it goes to a light blue screen and just sits there forever. I usually see this ‘blue screen’ for about 2 seconds just before my desktop appears on the screen during a normal boot. I could go home tonight and it might boot up just fine, I don’t know, but it’s very frustrating. Things I have tried – ( I have two MDD’s so it’s pretty easy to troubleshoot) but still no successful boot sequence.
1. Reset PRAM
2. Changed MOB battery
3. Attempted a boot from another known good HD
4. Removed the 500 GB HD and installed in another MDD and it boots every time.
5. Replaced Motherboard with a known good spare I have.
6. Swapped out RAM modules
I’m not sure what’s next? Processor?, Power Supply??, Video Card??
Maybe someone out there has seen or witnessed this strange occurrence on their MDD?

I have not reseated ALL the connectors but I will try that first tonight. I removed the AC last night so when I get home I will power it up and try again. When I can get it to boot reliably, it's usually been following an AC outage overnight or a couple of days.
Thanks,

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