PowerBook Hard Drive Trouble. And it could be serious

Hi
Yesterday whilst playing Football Manager 2006 my computer locked up. Initially I got the spinning beachball on the game, but then I used expose to get to the desktop and the computer would not respond to any of my mouse clicks (but the beachball had mysteriously disappeared). After I while I forced the computer to shut down (by holding the power button for a few seconds), then rebooted it. It got as far as the Apple logo screen with the twirly thing but that's as far as it got; it would just sit there with the twirly thing twirling.
So I booted the computer off the install DVD and ran Disk Utility. I got the warning "First Aid Failed", giving the cause as "Underlying task reported failure on exit". the info section states "Keys out of order"and "The Volume Macintosh HD needs to be repaired."
To get a better idea of things I ran the Apple Hardware Test which the computer passed. I tried to boot the computer again but now it gets to the Apple Logo with the twirly thing and greys out with the "You need to restart your computer" warning, something I'm used to seeing on my old PowerMac but not on my PowerBook.
With this information I attempted to use Target Disk Mode to save some of the data on my hard drive which I haven't backed up (ie most of it. I know, I'm a schmuck). Although the PowerBook displayed the FireWire logo as it should the hard drive did not appear on the other computer. So I shut the PowerBook down again.
Now I've returned to Disk Utility. I've clicked "Repair Disk" and I got the same "First Aid Failed" warning I got when trying to verify. the info window give the following information:
Keys out of order
Rebuilding Catalog B-tree.
The volume Macintosh HD could not be repaired.
Error: the underlying task reported failure on exit
1 HFS volume checked
1 volume could not be repaired because of an error
Repair attempted on 1 volume
1 volume could not be repaired
So this is where I find myself. I've heard good things of an app called DiskWarrior, which can supposedly fix disks that Disk Utility can't... is it worth buying this or is my hard drive comepletey screwed? Or is there anything else I can do? Anything at all?
Thanks in advance.
15" PowerBook G4 1.67GHz Mac OS X (10.4.7) 1 GB RAM; also every Mac I've owned has had 'issues'. My G4 PowerMac is a pain in the arse too

*UPDATE*
Last night I ran DiskWarrior... it took several hours (I left it going through the night) and in the morning woke to dicover that it had in fact recovered most if not all of the data on my hard drive. I clicked replace directory and repaired the hard drive, then used DW's hardware to check if the disk was OK. It was, so I quit DW and rebooted my laptop.
So far so good.
But the laptop still hangs on booting... it gets to the Apple logo with the twirly thing and stays there. It doesn't crash any more. I left it for an hour and a half and it still didn't boot. So I started up from the DiskWarrior CD again and ran a check. It found a couple of new errors, and fixed them. It still won't boot.
I'm guessing that an Archive & Install of OS X would be my next step? If the data on the hard drive is fine but the computer still won't boot, there's gotta be something wrong somewhere.
The major plus is that my data seems to be okay, but maybe the OS has taken a knock.
Let me know your suggestions. Thanks for you help so far.

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Did you ever figure out the problem?
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Initial easy steps to gain disk space:
- Delete all files in the Downloads folder.
Empty the Trash.
- Start iPhoto.
Empty its trash.
Restart.
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https://discussions.apple.com/docs/DOC-3045
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https://discussions.apple.com/docs/DOC-6031
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http://pondini.org/OSX/DiskSpace.html
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Format the second drive as Mac OS Extended (journaled). Using OWS to find large files/folders and copy them from the system drive to the external hard drive and delete them from your internal drive.
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From: http://www.thexlab.com/faqs/freeingspace.html
To move your iTunes Music folder to another disk or partition:
To change the location of your iTunes Music folder, carefully follow the instructions in the AppleCare® Knowledge Base document "iTunes for Mac: Moving your iTunes Music folder."Additional information can be found in iTunes Help.
http://webcache.googleusercontent.com/search?q=cache:http://www.thexlab.com/105/ 00000849.html
Laptop users may want to consider having two iTunes libraries: a small library of current favorites on their computer, while their complete library resides on an external hard drive. Utilities like iTunes Library Manager enable you to easily have multiple iTunes libraries you can use with your account. https://www.macupdate.com/app/mac/7689/itunes-library-manager
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To move the iPhoto Library folder to a new location, employ the instructions in the AppleCare Knowledge Base document from http://support.apple.com/kb/PH2506 corresponding to the version of iPhoto you are using. Additional information can be found in iPhoto Help.
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https://www.macupdate.com/app/mac/12175/iphoto-buddy
https://www.macupdate.com/app/mac/7158/iphoto-library-manager
Hardware — Bigger disk/SSD:
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