PP-PM integration : CM50 (capacity evaluation)

Hi experts,
I have an equipment with a PP work center filled (in "work center" field, in location tab).
I have created a PM order with "system condition" set to 0 (=out of order) and a work duration of 8HR
The PM work center has the following capacity information :
Start                06:00:00
Finish               18:00:00          Capacity utilization 100
Length of breaks     01:00:00          No. of indiv. cap.   4
Operating time       11.00             Capacity             44.00        HR
Overload     0%
The PP work center has the following capacity information :
Start                06:00:00
Finish               06:00:00          Capacity utilization 80
Length of breaks     01:30:00          No. of indiv. cap.   2
Operating time       18.00             Capacity             36.00        HR
Overload     0%
When I run CM50 for the PP work center , I get the below information for the related period/day :
Requirements     Avail.cap.      
20.864 HR          57.375 HR
Can someone explain to me how the system get those values??
Thanks,
P.

Hi,
1. Check the work center capacity whether you maintain capacity interval or not. With capacity interval, it will change the capacity header data.
=> intervals are maintained and for the related period :
Day SNo   Day  Shift Start    Finish   Breaks   Cap. No. Oper. Capacity     Un
1   1                06:00:00 14:00:00 00:30:00 85   3   6.38  19.13        HR
1   2                14:00:00 22:00:00 00:30:00 85   3   6.38  19.13        HR
1   3                22:00:00 06:00:00 00:30:00 85   3   6.38  19.13        HR
I guess the above explains why capacity available in CM50 is 57.375(=3x19.125). Because (8-0.5)x0.85x3=19.125
2. Do you maintain shift sequence in Grouping field? If so check the configuration of shift sequence.
=> Grouping field not maintained.
3. Please note that the PM Order will not reduce the available capacity, instead it will increase the requirement.
=> could you give more details about your statement.
4. Please ensure that the system condition is set to reserved capacity to PM in configuration.
=> for 'system condition = 0 (out of order)' , 'reservation by PM' indicator is selected
Also you need to enter the PP work center in PM orders (or in equipment master) in location tab.
=> PP work center maintained in location tab in PM order
5. Also the work duration in PM order is not used. Instead it will use operation. start date/time and operation fin date/time. For example, the operation start date start from 08:00 to 12:00 on the same day, the capacity requirement is calculated at 4 hours.
=> in PM order, the operation start date/time and finish date/time are : Erl. start 20.06.2011 06:00:00        Earl. fin. 20.06.2011 14:43:38
6. Hope that you didn't change the configuration in extended capacity evaluation. If so, check your configuration too.
=> do you know that configuration path in IMG?
Do you have an idea how CM50 gets a requirement of 20.864HR?
Thanks for your time.
P.

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