PPDS Planned orders with setup driving requirements in R/3

Hi Gurus -
We plan Finished Goods and Semi-FG in APO and send the planned and process orders over to R/3. We use the change-over matrix(set-up)matrix to create the set-up times for the finished good planned orders.
For a material I have 24 hours change-over time. Lets say material runs on tuesday 3 PM, the setup time is 24 hours before that.
Setup time: Monday 3 PM to Tuesday 3 PM
Run Time: Tuesday 3PM onwards.
Unfortunately the Packaging requirements are being shown on Monday itself. While I have setup or change-over time, I don't really need the packaging materials on monday. So what can we do to avoid this?
Basically as soon as the APO planned order hits R/3, the BOM in R/3 is being exploded based on the order start date/time and not based of actual runtime of the order.
For MRP folks, its misleading since the packaging items are not really needed on monday.
Any help on this will be greatly appreciated.
Regards
Rajesh

Hi Varun,
Have you mapped setup and run as two activities in same resource or seperate operations all together.
If compoenents are assigned to run then are dates getting calculated correct ly in APO and only getting chaged in ECC?
In ECC there is configuration for production/process order under scheduling parameters for production order where you can decide whether component should be assigned to run activity or set up activity but unfortunately this config is not available planned order.
If you have defined set up and run as seperate operation then there shold not be problem check config in ECC
Define scheduling parameters for planned order- adjust dates- adjust schduling should be adjust basic date and dependent requirement to operation date.
Regards,
Santosh

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Could you please help provide possible solution for this?
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Phong

See also the following blog post:
Configurable planned order for material variants: Exception "53: No BOM explosion due to missing configuration"
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I'm facing an issue regarding R/3 - PPDS planned orders.
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I create a material with a fix reorder point, MRP type VB. When I run MRP with MD03 on this material I have several problems :
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Orders and requirements for a configurable material must have characteristic values.
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MRP: Requirements without characteristic values for a material cannot be planned in MRP.
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Check requirements or orders.
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Hello Ramagiri,
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Currently our SNP is generating planned orders on a daily basis, it creates a single order with a single line item per location.
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Hi Keegan,
In SNP (APO) it is not possible to create order with multiple line items.
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http://help.sap.com/saphelp_scm2007/helpdata/en/2c/c557e9e330cc46b8e440fb3999ca51/content.htm
Aggregation:
http://help.sap.com/saphelp_scm2007/helpdata/en/42/f731d078e73ee4e10000000a1553f6/content.htm
Disaggregation:
http://help.sap.com/saphelp_scm2007/helpdata/en/a6/ebefaf32e22e468355da304cc59387/content.htm
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Dear Friends,
the issue is
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Report for PO's/Pr's/Planned orders with exception code

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Hi Surajit,
Char can be changed programatically.
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Hello MM Enthusiast,
We are in process of EHP upgradation and I need to replicate the following error message,
No sales orders with MRP-relevant requirements were found
Error message MF 336
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Based on your response I can replicate and apply the causing / resolving note given by SAP AG.
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This issue was solved using a different availability checking rule in MRP3 of the material master.
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solved

PPDS planned order picking p an extra component when published to ECC

Hi Gurus,
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Hi Suyash.
Ok, so if I understood the issue correctly,
1) Planned Order is created in APO. At this point, there is dependent demand on component X, which is present in the PPM
2) Planned Order is saved and sent over to ECC. At this point, a new demand on the same component X is created. So now, there are 2 dependent demands for the same component, which is unexpected.
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REM- Planned order with Movement type 311

Hi,
I want to use movement type 311 along with planned order in MFBF but system is not allowing me.
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Dear
Basically Movement 311 will be used for Material Staging.Material Staging can done with reference to the Material or with reference to the Planned Order etc...
You can do the following with MF60:
1. Direct stock transfer : You must select Staging type (Storage location level)
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In Global Settings, you must adopt the default settings and you must also select Stock transfer reservation.
I hope you must have maintained the Customization Setting for Stock Determination Strategy with reference to your plant with 311 movement.
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http://help.sap.com/saphelp_erp60_sp/helpdata/en/8a/a5a8d04adc11d189740000e8322d00/content.htm
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PPDS Planned orders with setup driving requirements in R/3

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