Preparation of Cost Sheet using Variant Configuration

We have a requirement which needs to be configured in Standard SAP using variant configuration ( as Suggested by our client ) without using any customized functionality the scenarios is as fallows:
Preparation of Cost Sheet:
Company XX needs to procure material M1 (Like Cartons) for Plant A, plant B which is manufactured by Primary Vendor PV1, PV2.
The price for procurement of material M1 has to be determined using cost sheet
Primary Vendor PV1, PV2 Procures Raw materials and Packaging materials required to manufacture material M1 from Secondary vendor SV1, SV2, SV3
The rates of these materials are added into cost sheet as cost of components.
The rate for these materials varies depending on quota allotted for that particular
Secondary vendor SV1, SV2.
Cost sheet consists of
Cost of Component materials required for mfg Material M1( These components called Feed stock
Materials are procured by secondary vendor)
Working Capital of Primary Vendor
Conversion cost
Discounts
Surcharges
Transportation cost
ETc.....
Well Thanks in Advance....

hi Rav,
as you said i have configured the system and it is working fine.
but the problem is, when creating sales related documents only Sales BOM selection should happen i.e. characteristics which have values related sales must only be shown to the sales person where he makes required selection.
other materials/assemblies which are also configurable and which make complete production BOM are selected by the production person.
what selection a production planner makes must not be shown to the sales person.
for eg; if you want to purchase a color printer you only tell sales guy , i want a color printer which can print at least 10 pages / min. you will not tell him what printer should be made of, what ICs or what PCBs it must have. and also company management may not wish to show all things to the customer/sales person.
if this is the situation how it can be mapped?
alternative item concept can be used, but for a single material if there are 3 or 4 alternatives, will it work properly??
Regards,
Pavan

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Hi,
I'm doing a user exit for creating / changing a sales order (VA01/VA02), and in my program I'm trying to use the characteristic values in variant configuration: Extras -> Configuration.
I know there's a whole bunch of data in SAPMV45A, but I can't seem to find what I need. Structure RV45A is the closest I can find, but the characteristic name / value fields appear empty during the execution of the user exit.
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R u creating your own user exit or using the ones which are available for VA01/VA02?
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http://help.sap.com/saphelp_46c/helpdata/en/1c/f62c7dd435d1118b3f0060b03ca329/content.htm
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Custom ATP Check using Variant Configuration Data in sales order

I have a requirement to modify the standard SAP ATP check by including the variant configuration data entered on a item. Standard SAP does not use/include the characteristics data when doing the ATP. None of the available user exits would allow me to do this.
The scenario is the client has a configurable product that exist in inventory as one item, base unit as IN2. The batches that exist in inventory have the characteristics of width and length. The order data specifies a width and a length, they need the ATP to identify the availability based on the characteristics of the batch.
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Hello Jean,
Have you managed to find a solution as yet? I know you have not received any replies but am hoping you were able to resolve the problem as we are facing the exact issue on our project.
Please let me know,
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Tanya

BOM explosion using variant configuration

Hi
I have a material (LAPTOP) and it has two BOM(RAM and HARD DISK).
LAPTOP is my main material.
Through VA01, when I try creating a Sales Order, I give the Material as LAPTOP and when I click "Configuration" menu, I will be showing the Variant Configuration Characteristic values for this material (LAPTOP) namely RAM and HARD DISK.
When I select them and come back to VA01 scree, I could see both the sub materials (RAM and HARD DISK).
But my question, I want to see only the one which I select. If I select RAM, then only RAM shoudl be displayed in my sales order not HARD DISK.
I have created the Characteristics as "Multiple Value" assignmetn
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Priya

Hi Priya,
Use Dependency concept ,to achieve your requirement.
Regards,
Subash.

Pricing condition issue using Variant Configuration

Hi Gurus,
I have created reference characteristic 'z_price' , with a reference table SDCOM and field VKOND and has values X and Y.
Assigned this characteristic to Class type 300.
\Also assigned dependency type procedure to the characteristic values X and Y.
$self.z_price = 'X' for X and similarly for 'Y'
created condition record VA00 for the characteristic values X and Y.
For X value 100$ and Y value is 200$.
So when i simulated or testing by creating a sales order, the net value is showing as '0' (Zero).
Is there any configuration required to change to make this effect in to consideration.
I assigned objectdepencies to configuration profile and did a test run, still it was not showing up.
I also checked pricing procedures and pricing procedure has condition type VA00.
So dont know what exactly i am missing here. Any one please guide me what are the other steps should i have to follow.
Note: configurable material is already used in production client , so i am trying to upgrade that material to pricing.
Thanks,
Naveen.
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HI Gina.
Thanks for your reply.
I have entered values in VK30 after your reply, but i dont see any changes after those entries.
Would you describe me, what exactly the use of VK30 Tcode, as i see i have to enter the description for the value.
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Cost sheet preparation

We have a requirement which needs to be configured in Standard SAP, without using any customized functionality the scenarios is as fallows:
Preparation of Cost Sheet:
Company XX needs to procure material M1 (Like Cartons) for Plant A, plant B which is manufactured by Primary Vendor PV1, PV2.
The price for procurement of material M1 has to be determined using cost sheet
Primary Vendor PV1, PV2 Procures Raw materials and Packaging materials required to manufacture material M1 from Secondary vendor SV1, SV2, SV3
The rates of these materials are added into cost sheet as cost of components.
The rate for these materials varies depending on quota allotted for that particular
Secondary vendor SV1, SV2.
Cost sheet consists of
Cost of Component materials required for mfg Material M1( These components called Feed stock
Materials are procured by secondary vendor)
Working Capital of Primary Vendor
Conversion cost
Discounts
Surcharges
Transportation cost
ETc.....

Hi!
cost component structure is to split your total costs to material ( direct & inditiect), labour cost, over head costs in order to identify seperate costs for analysis purpose. transaction code is :OKTZ.
first you have to define cost component attributes , then assign cost elements for each attributes and then assign this structure to your company code.
while executing the standard cost estimate of materials, total cost will be displayed by splitting the costs according to cost component structure.
regs,
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Variant Configuration for coils sheets industry

Dears,
In a variant configuration for coils sheets industry with MTO, there are six production lines:
1. Pickling
2. Cold Rolling
3. Annealing
4. Skin pass
5. Galvanized
6. Coloring
Every product line manufacturing product with different characteristics:
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2. Surface
3. Galvanization types and concentration
4. Color concentration
How to build BOMs and Routing if every production line delivers a product to the next production line and we can sell the output of every production line.
I'm confused to use variant configuration scenario or material variant scenario.
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Ahmed Rouby

Hi Ahmed,
Variant configuration is the best option to go for,
You have six production lines means you need to create six work centers in super routing.
First create detailed product structure at each level . To build an BOM STRUCTURE follow below procedure.
In your case every production line delivers a product to the next prod line here create super BOM
FOR all 6 production lines comprising possible components for that Product. If pickling is an product then it will have cold rolling and annealing as component and as per business scenario write dependencies under which condition before pickling, coiling or annealing will be selected.
Assuming fulfilling dependencies, coiling is selected for BOM explosion.
Accordingly in coiling super BOM include annealing or skin pass or coloring as component to be selected based on dependency written likewise till raw material BOM can be build.
From FG characteristics should be flown from one
BOM component to other for that write procedures to copy thickness character value from one level to other. Prerequisite could be all characteristics should be in all six product lines class. LIKEWISE MANY BUSINESS SCENARIOS CAN BE BUILD USING PROCEDURES AND CONSTRIANTS AT DIFFERENT PRODUCTLINES.
Above details answers you’re below query:
Type: GV1, Concentration: G60, Thickness: 0.8 mm, Weight:
5 TO, Width: 1250 mm.
DC01_GV1 need a semi-finished as a variant
DC01_SK1 with characteristics:
Thickness: 0.8 mm, Weight: 5 TO, Width:
1250 mm.
DC01_SK1 need a semi-finished as a variant
DC01_NA1 with characteristics:
Thickness: 0.8 mm, Weight: 5 TO, Width:
1250 mm, Surface: Super Bright.
How I build BOMs structures as we have
configurable materials with super BOM and its variants.
Super routing can be built on each product line
with possible all operations required to manufacture it and write dependencies in this operation to be selected at a time under given character value fulfillers.
PLS REPLY HOPE SO YOUR QUERY SPECIFIC ANSWER IS GIVEN.
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SANKET

Add freight cost in a cross company code scenario using a costing sheet

Dear Forum,
I will like to add freight cost to a material using a costing sheet. The freight percentage is very easy to add and works fine when the cost is added in the company code costing. My problems start when I want to add the freight in the cross-company code costing. I want to setup a cross-company code costing where the freight cost is added to the material in the buying company code and not on the selling company code. The cross-company code costing is setup using special procurement costing keys.
In below costing (CK11N) the procurement costing key is not used.
From the itemization it is shown that purchase info.record 5300067643 is read and the price of 12,97 is determined. There is added 10% in freight coming from the costing sheet.
The freight is shown in the cost component structure as well.
The special procurement type is now changed from ‘20’ to ‘AT´ on the MRP2 screen in the material master. The procurement is now pointing to an internal plant called ‘DCN’.
The costing of material 105050 is now repeated. I get the expected result from changing the procurement key, as I can now see the material is sourced from plant ‘DCN’. DCN is sourcing the material from BJ07, but that is not relevant for the example.
If I now look at the itemization again on the costing in BGA1 I now see that the price is not coming from the info.record. It is the costing in DCN that is used.
I will still like to add the freight cost in BGA1.
How do I add freight cost in BGA1 when I at the same time want to have the costing to be taken from plant DCN?
Please let me know if you need additional information on the customizing setup of the system.
Best regards,
Kim Hjorth Poulsen

Hi Srinu,
Thank You for a prompt feedback.
I have tried to follow Your advise. The special procurement costing key is customized like below.
I have updated the special procurement costing key on the costing 1 view of the material master. When costing the material it is using the special procurement key. This can be seen from the qty. structure tab in CK11N.
It is also costing cross company as intended.
The itemization looks like below.
and the cost component structure looks like below.
Unfortunately the freight is not added in the costing in BGA1.
I noticed that when the costing is made without special procurement key the costing sheet used in the costing is for material components. If the costing is made with the special procurement keys the costing sheet used is for finished and semi-finished materials. The customizing in both of the costing sheets are the same, but only when costing is without the special procurement keys the freight is added.
So unfornutely Your suggestion did not solve the problem.
Best regards,
Kim

SO BOM or Variant Configuration or Other for Technical Sale

Dear Community,
I would like to ask you and advice on this.
In a Plastic Packaging Industry with lots of different products but very similar at the same time, production is triggered after the customer order.
To me it sounds very logical to use Variant Configuration scenario to specify product details which define its components and operations. Nevertheless the Sales People are don't have the enough knowledge to define completely the product and need a Technical Area to define key information to complete the product. before sending sales order (or quotation) to customer.
Which scenario would you use ? And most important: how would you use it to integrate the customer requirement information with technical data from experts?
Thank you in advance,
Best Regards,
Sebastián Ligueros

Hi Mario and the rest of community, I wish you a Happy New Year!
Answering the questions: The product is engineered specifically for the customer and is possibly (not always) subject to change in every sales order.
The first requirement from customer goes to sales department. If the product is new there is lot of joint woirk with technical area to develop the particular product and then send the quotation to the customer when most of the processes and components are defined. Product can be further specified in the sales order. If the product has been already sold in the past, sales department send quotation/sales order taking as reference a previous one maybe changing one or two elements like graphic design.
In this interaction between the sales department requirement and technical area for product development at "preparation for quotation level" and then for sales order I would like to know in your opinion which would be the best scenario.
Thank you,
Sebastián Ligueros

Need help on variant configuration

Hi Guru,
Here we need to use variant configuration.But i am new in variant configuration.Can somebody tell me the different steps of variant configuration from PP side.I have gone through standard document. But still i need this information. The Industry in which I am going to implement this,is producing Colored, profiled sheet to provide roofing solution.The metal roofing sheet can have different profile, different colour, different thickness, different width and so on.They have nearly three thousand of different combination.
Please respond.
Regards
Rajib

Hi,
Pls. find herewith Variant Configuration Procedure steps as below
VARIANT CONFIGURATION:
1.Create a Material - KMAT type with Item category (002)
2.Create Charateristics in CT04 - Zbike, where in values mention the Color of the bile like Red, Blue etc
Create another characteristics in CT04 - ZPrice, where directly go the additional data tab and maintain the table SDCOM and field VKOND (ABAP Dictionary it will ask for).
3.Assign these two characteristics to a Class in CL01 - ZBikeclass ( Type 300) in characteristics tab page.
4Then go to CU41 Configuration profile select the material and enter the description click on the class assignment ie assign Zbikclass.
5Now go back to CT04 - enter Zbike -go to values- select Red- go to extras - Other Dependencies - Select Procedure enter in front 10 write - $self.ZPrice='Red' and save.
6.Now go back go to extras - Other Dependencies - assignments and assign relationship ( by default it will come just save).
7.Now select Blue- go to extras - Other Dependencies - Editor - Select Procedure enter in front of 10 write - $self.ZPrice='Blue' and save.
8.Now go back go to extras - Other Dependencies - assignments and assign relationship ( by default it will come just save).
9.Now go to VK11 - Enter VA00 (Condition)(For Std RVA001 Pricing Procedure) - enter variant Red and Blue give the rates accordingly and create the sales order.
Variant Configuration: Complete Maintenance:
Technical name: SAP_LO_VC_MAINTAIN
Tasks
The variant configuration processor sets up the rules for multi-variant products and maintains them in the database. He or she simulates and executes the configuration. This role is required wherever variant configuration is used.
The complete model also contains sales order processing (VA01/VA02), and the connection to SCE/Internet Sales and Mobile Sales.
Activities in Variant Configuration;
Transaction
Activity
CC04
Display product structure
CWBPP
Engineering Workbench
Variant Configuration
VA01
Create sales order
VA02
Change sales order
VA03
Display sales order
CU51
Maintain configurable order BOM (multilevel)
CU52
Maintain configurable order BOM (single level)
CU50
Configuration simulation
CU80
Reporting functions for characteristics and values
Configured Objects
CU44
Material
CU45
Standard network
Assignment of Configured Materials
CS40
Create assignment for configured material
CS41
Change assignment for configured material
CS42
Display assignment for configured material
Configuration Profile
CU41
Create configuration profile
CU42
Change configuration profile
CU43
Display configuration profile
Dependencies: Single Dependency
CU01
Create single dependency
CU02
Change single dependency
CU03
Display single dependency
Dependencies: Dependency Net
CU21
Create dependency net
CU22
Change dependency net
CU23
Display dependency net
Dependencies: General
CU05
Dependency where-used list
CU04
Dependency list
Tools: Variant Function
CU65
Create function
CU66
Change function
CU67
Display function
CU68
List functions
Variant Table Structure
CU61
Create variant table
CU62
Change variant table
CU63
Display variant table
CU64
List variant tables
Variant Table Contents
CU60
Maintain variant table contents
CU59
Transfer variant table contents to database table
Knowledge Base for SCE: Knowledge-Base Object
CU31
Create knowledge-base object
CU32
Change knowledge-base object
CU33
Display knowledge-base object
Runtime Version
CU34
Create runtime version
CU35
Change runtime version
CU36
Display/export runtime version
CU37
Create SCE database schema on PC
For complete details of Variant Configuration go to the following link :
http://help.sap.com/erp2005_ehp_03/helpdata/EN/96/468f38721f9977e10000009b38f842/frameset.htm
Hope this helps.
Regards,
Prakash

Tolerance Limits for Class Character in Variant Configuration

HI all,
We are Using Variant Configuration, for this we have linked MIC's to Class character, When The Inspection Lot is created the Lower & Upper Limit in the specification comes as the character Value.it does not takes in to consedration the tolerance key assigned to it. For E.g. Charater Dia has value 20, & in the Tolerance key for 20 +/- 0.10 is maintained, when the Inspection lot is created the Upper & lower Limit comes as 20-20 instead 19.9 - 20.1
I have gone through SAP Note 210658, the sample code provided in note is for "Material Specification" I have tried the same with minor code correction the specifications in the lot comes as desired i.e. specifications in the lot consider the tolerance key.
Our Requirment is of task list, in the same not EXIT for task list is also mentioned but no souce code is provided, when we are using the above program (Used for Material Specification) after doing the desired changes, & when we run in de-bugging mode it shows all the calculations are being done, but finally in the lot specification appear as the charater value ( 20-20) & in the inspection lot One first MIC comes it delete's all other MIC's assigned in the Plan.
Has any body worked on this requirment, please let me know how to do the same, & if any body has used EXIT_SAPLQPAP_001 (Enhancement QPAP0001.)Plese provide me with the soution if any one has worked on it.
Thanks & Regards
Gaurav Behl

Hi ravi,
I did't work on class hierarachies but i do have a document regarding classification.
Regards,
Kanth

Why don't we do the confirmation in variant configuration?

Hello guys,
As far as i know that in variant configuration we don't do the confirmation, we directly do the goods receipt.Is it right?If yes than why?
Following are the steps we do while doing the variant configuration scenario:
1)First we create the characteristics and give the values inside it.
2)Then we create the class of class type 200 and give characteristics defined in it.
3)Then we create the variant of class type 300 and give all the characteristics inside it.
4)Now we create the configurable material with Basic data 1,2, MRP 1,2,3,4 , Classification view ,workscheduling view.
In classification view, we give the variant of class type 300.So it shows all the characteristics and its value over there.There we select all the values.
5)Now we create the super bom of configurable material and in class tab we give all the classes of class type 200.Here even we can maintain the dependencies if we define all the characteristics value in item tab.
6)Then we create the super routing and inside it we give all the possible operations inside it.Right now my routing contains operations which are necessary all the times.
7)Then we create the configurable profile for configurable material of class type 300.
8)Now we give the requirement in md81 for configurable material and there we select the characteristics values which we want.
9)After that we run the mrp for configurable material and it generates procurement proposals(planned order) for it.
10) Afer this we convert this planned order into production order and release it and save it.
11) After this we do the goods receipt for the production order in mb31.Because of this it shows the stock of sales order as production order qty.
This procedure my tutor has taught me.Have i missed any steps or am i wrong somewhere?If that the case than plz guide me.

if you can generate a production order then you can always confirm it according to SAP PP logic.
we use variant configuration for the manufacturing of complex products. once the component quantities and
operation are selected for a particular variant and copied to Production order, the rest of the process is same
as normal Production Control. Revert back with any queries you have.
Regards,

Sales Order text for Variant Configuration

Hello
I have researched my issue and also have asked other peers for guidance. I feel that I am really close to getting my issue to work but I am not sure what I am missing, so I am hoping that someone can give me some advice as to what to check please. See below for the description.
My issue is in reference to SD Variant Configuration and is outlined below.
Overview
Main Unit is a radio test set
Test set can have an upgraded software
Example
Model 6015 u2013 standard test set
Model 6015T u2013 Upgraded software test set
Model 6015V u2013 Upgraded Software + test Set
Requirement
Use same Material Number using Variant Configuration for the upgrades
Price is to default to the Upgraded price
NOTE:
Our materials are already established and are set up as material type Finished Goods; ERLA item category; sales order item category is a copy of TAC. I am using a Configurable Material type KMAT, item category 0002 and linking to the FG material item category ERLA in the material master.
I have created the Material Variant (KMAT) in MM01
Created the characteristic in CT04
Created Classification in MM02 for material FG
Created Super BOM for Configurable Material in CS01 and added the upgrades as Alt Bom 2 for upgrade and 3 for Upgrade+. Also added the Alt BOM text
Created Profile of configurable material in CU41
For the Material I added the configurable material to MRP 3 screen in MM02
Created the BOM link in CS40
I simulate the material in CU50. I enter my material; select the icon for configuration, I can see the characteristic Value Assignment nad see my characteristics Description. I go to the value and use the drop down I then see the pop up of all the different values.
I have created Characteristic Reference VCSD_UPDATE_ARKTX with table VCSD_UPDATE and field ARKTX - no values
I have created a characteristic Test_Choice with the 2 values one is Test Upgrade 1 and the other is Test Upgrade 2. Both of these have the description as well.
For Material Text:
I have set up a reference characteristic using 30 character format (named VCSD_UPDATE_ARKTX),
with table name VCSD_UPDATE and field name ARKTX.
Then in the Configuration Profile(CU42) for configurable material, added a procedure(named PR_PRODUCT_DESCRIPTION) to the dependencies which contains code that sets the description
$self.VCSD_UPDATE_ARKTX = ''Test Upgrade 1u201D
If $self.TEST_CHOICE = Test_Upgrade_1,
$self.VCSD_UPDATE_ARKTX = ''Test Upgrade 2u201D
If $self.TEST_CHOICE = Test_Upgrade_2,
When Entering the sales order for Material Number XXXXXX, I receive a pop up that I can select which Alternate BOM (from CS02) I would like. I select my line item and then select the configuration icon at the bottom of the sales order. I see again my characterestics values (the same as CU50) but am unable to select the radio button. Not sure if this part is standard. Still no change in the sales order line item. I have validated that I am using a copy of the standard TAC item category. How does the text change to the correct value? Am I missing a seeting somewhere. Please provide any guidance with this as I have been trying to get this to work for over a month.
Thank you for your time. It is greatly appreciated.

I have figured out that this will work if I go to the standard material (it is not KMAT but it is a FERT material type) and set the flag in the Material Master Basic Data 2 tab that this is a configurable material and not use KMAT material type for a super BOM. The text changes for this scenario so it give me hope.
This is not ideal, as I want to use the Super BOM because there are different variations (non stock items) that I need to pull through on the picking list in order to tell the end user which option needs to be loaded in the standard material. At least I know the text can change on the sales order; but I am still struggling with the use of the super BOM and changing the sales text when there is use of a super bom as you tie that to the MRP 3 screen of the FERT material type. I can set everything up, but the text will not change if I set up the material master this way. Guidance is appreciated.
Example
Material 72433 (FERT)
on sales order I enter 72433, my alternate BOM comes up with different Options. Alternate BOM 1 is standard configuration; My Alternate BOM 2 has Option 3 and 4 while alternate BOM 3 has option 5 and 6. Alternate BOM 2 is a 6015T and Alternate BOM 3 is a 6015V.
I want my sales order to pull through the text of 6015T or 6015V, whichever is chosen. I want my picklist to print out the option that was selected.

Preparation of Cost Sheet using Variant Configuration

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