Prevent MRP to consider Unreleased PRs
Dear Experts ,
I need to prevent MRP Run to consider unreleased PRs ..This means that If Material X1 is avliable with stock = 200 EA and its reorder Point is = 300 EA and it uses Fixed Lot with = 300 EA ..
There are two PRs on the system one is released with quantity = 80 EA and one is not released with quantity = 100
When I rum the MRP it does not release any new PRs because it consider the quantity from the two PRs not just the released PR
I Need the MRP to just consider the released PRs
Please Advice
not possible.
If you or MRP creates requisitions, and your boss does not approve it, or reject it.
Then I think is time to talk to each other.
Either you requested something what you should not or the approver has to tell you why he rejected it.
It is obvious that one cannot manufacture a finished product when the approver rejects the requisition for the raw material.
Do you just accept such?
You have to take follow on action, this means if your boss convice you that you made something wrong, then you have to delete this PR. you may have to change MRP view entries to avoid that SAP creates new requisitions with the next run, and you may have to cancel the order for the finished product
Expecting that a rejection would be equal to a deletion, would not really clear the situation, as the next MRP run would create a new PR and the boss would reject them again. What do you think how long the boss wants to play that game?
And he is certainly not amused if he gets the double numbers of requisitions for rejection, just because you found a way to ignore rejected requisitions during MRP run.
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For eg. a PR for material A has a planned date = 02.01.2012, GR processing time of this material is 5 days. Hence Delivery date of PR = 27.12.2011. Planned delivery date of the item is 5 days, hence the release date of the PR is 19.11.2011. This is the current setup. However the vendor which supplies this material is closed from 20.11.2011 to 23.11.2011. Hence we want MRP to consider this 3 days holiday and propose the release date of PR as 16.11.2011. Can anyone let me know how this could be made possible.
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I have tried using planning calendar.However i could see that on using a planning calendar only the planning date and/or the delivery date falls as per the interval in the planning calendar but not the release date Also i could see that the planning calendar is usefull for grouping our requirements (using suitable lot size), and fixing the delvery date as, as per the planning calendar, but not the release date....Hence i believe planning calendar cannot be of use for my above requirement.
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Hi all,
Sometimes we send expensive spare parts to other companies in case of emergency, and get them back when they have it in a few days.
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Edited by: ktulumen on Dec 12, 2011 4:51 PMThanks for the reply.
In OVZ9 I have a table like this:
Av. Check - Descrp. - A. Check Rule - Checking rule
01 Daily requirements 01 Checking rule 01
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01 Daily requirements AQ SD order; project stock
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01 Daily requirements AW SD order; consignment
01 Daily requirements B SD delivery
01 Daily requirements BE SD delivery; make-to-order stock
01 Daily requirements BQ SD delivery; project stock
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01 Daily requirements BW SD delivery; consignment
01 Daily requirements PM Checking rule for plant maintenance
01 Daily requirements PP PP checking rule
01 Daily requirements PS PS Checking rule (project system)
01 Daily requirements RP Replenishment
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01 Daily requirements SM Service checking rule
02 Individ.requirements 01 Checking rule 01
02 Individ.requirements 03 Checking rule 03
02 Individ.requirements A SD order
02 Individ.requirements AE SD order; make-to-order stock
02 Individ.requirements AQ SD order; project stock
02 Individ.requirements AV SD order; returnable packaging
02 Individ.requirements AW SD order; consignment
02 Individ.requirements B SD delivery
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What line should I enter to enable stock at subcontarctor available?
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To run MRP without considering unrestricted stock
Hi,
Is it possible to run MRP without considering unrestricted stock of the material?
Best Regards,
SitaramanDear All,
Thanks a lot for your response to this thread.
In fact i tried the option of providing value 1 to exclude the storage location stock from the MRP. But it did not fulfil my requirement.
My requirement is as below:
The business wants to create the material requirement by manual reservations.
Also for this MRP run except this manual reservations all other issue elements, receipt elements and stocks should not get considered.
With checking group configuration i am able to exclude all other issue, receipt and stock elements. But in this settings there is no option to exclude the unrestricted stock.
What happened when i tried giving 1 in MRP 4 view to exclude the storage location stock, the system not only excludes the stock but also it excludes the storage location from MRP run. Meaning...
Plant XXXX
SLOC YYYY
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The expectation out of MRP run is, to create procurement proposals for 50 numbers with out considering SLOC - YYYY stock of 100 and not to exclude the SLOC YYYY itself.
Best Regards,
Sitaraman -
Preventing MRP run if Sales order is blocked
Hi
Relating to SAP note 744484. Is it possible to setup a similar outcome but with
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<a href="http://sap-img.com/sap-sd/mrp-block.htm">MRP block</a>
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MRP not considering open purchase orders when planning for open sales order
Dear Experts,
1.I have open sales orders as well as planned Independent requirements for finished goods for the current month. Also I have open puchase orders for raw materials which is part of the Bill of material of the finished goods for the current month.
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I have a requirement from my client saying while running MRP it should consider the work center is in breakdown.Is there anyway to map this requirement.Client is forcing me this is the standard requirement think if work center is in breakdown how will you do planning with the wrk center.
Regards
JAYSHANKAR.A
Edited by: Jay Shankar.A on Mar 10, 2008 10:45 AMHi Jay Shankar
First tell that will u create a maintanence order for this work center??
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MRP Not considering Safety stock
Hello
We have settings as 1000 for safety stock . if the stock went below 1000 , MRP is not pulling the stock for the confirmation of the Production order. we checked the safety stock indicator in the Availability check for the Prod order confirmation . What ever the stock are available ( only unrestricted stock we want to consider for the availability check )
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Thanks
JJHi,
When your stock level goes below the Safety stock, then MRP will trigger a planned order to maintain the planned order. In your availability scope of check, if you checked the safety stock, the system will allow to consume the safety stock by posting the goods issue, if the tick is not there, it will not post the goods issue, saying insufficient stock is there.
regards,
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MRP not considering Process orders
Hello Gurus,
My pl.ind.req is 100 and I run MRP , system creates planned order for 100. When I convert this process order, the available qty in MD04 is blank. Then When I run MRP again, its creating new planned order for 100. I am thinking its every basic setting somewhere. Please help
AtulHello,
I resolved the issue, immediately after I posted yesterday. The issue was that on the Goods receipt tab in process orders, "Goods Receipt, Non Valuated" was checked and "Goods Receipt" wasn't. Once I checked that everything was OK. Since the GR from process order was marked as Non-valuated, MRP was not considering it. I think this is a finance setting. Will take it up with the finance guys. Thanks
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Edited by: Atul Katti on Feb 11, 2012 5:06 PM -
MRP to consider Sched Agreement or Contract Qty limit
Hi experts,
I have this master data:
Sched Agreement SA#1 - 100units Target Qty; validity is May 1 to Dec 31, 2014
Source List - SA#1 valid from May 1 to Dec 31, 2014
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a) 50 units - May 5, 2014
b) 30 units - June 5, 2014
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When I execute MRP for Sched Lines, all requirements a/b/c/d are assigned with Schedule Lines. But considering the maximum target of 100 units by the SA, I want MRP to just create Sched Lines for requriements a/b/c (total is 100 units)
Is this possible in MRP via standard settings, or only Badi can address this "target qty limits"?
Thanks in advance!Hello
MRP does not check the schedule agreement target quantity.
This is the system standar behavior and note 83343 explains it in detail.
A maximum quantity can be considered on the MRP run by means of the quota arrangement.
The following document provides this information and another common issues on source determination:
MRP: Vendor is not selected and general problems on source determination
If you want to develop your own code to check the target quantity, the only option that I see is MD_MODIFY_SOURCE. This BAdI allows you to define your own logic for the source determination during the MRP run.
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BAdIs for MRP
BR
Caetano -
MRP should consider only 3 days reservation
Dear all,
Here we have a issue, We have implemented MRP just now, the issue is
All the reservations are considered as requirements in MRP and PR is created, so many PR's are created.
I have tried in MBVR to delete it, it is ok but the user have to delete it daily and its a long process.
What i need is, Do we have any configuration setting in MRP wherein it should only consider the last 3 days reservations and it should not consider the reservations which are of more than 3 days.
Thanks in advance
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Can mrp run consider material availability for more then one plant?
Hı PP Gurus,
My Case:
Material "A" is maintained for plant "X" and "Y" for example. When i execute mrp for material A i have to specify a plant. And the system creates planned orders just considering the quantity in that plant. But i want mrp to see the quantities of both plant.
I mean when i execute mrp the system must consider the quantities for both plant and create planned order or not.
Is there a way to fix it?
Thank you indeed.
Evren TemizYou can use Scope of Planning for this.
Total planning covers the planning of all the materials that are relevant for requirements planning and includes the BOM explosion for materials with a bill of material.
You can use total planning for a single plant or you can use the scope of planning to control whether the total planning run is executed on a multi-plant level
If you have activated MRP with MRP areas, you can also combine MRP areas in the scope of planning as an alternative to plants.
With the help of the scope of planning, you can control whether the total planning run is to be carried out:
1. For one plant (as previously without scope of planning)
2. For several plants
3. For an MRP area
4. For several MRP areas
You define the scope of planning for the total planning run in Customizing for MRP, in the IMG activity Scope of planning for total planning run .
You can carry out total planning for a scope of planning online or as a background job. The planning run must always be started with parallel processing.
You can use the scope of planning for total planning in Material Requirements Planning, Master Production Scheduling and Long-Term Planning.
Please refer to the below links -
http://help.sap.com/saphelp_46c/helpdata/en/35/b0e95c87a62488e10000009b38f9b7/frameset.htm
http://help.sap.com/saphelp_46c/helpdata/en/d7/5c9366f47811d1a6ba0000e83235d4/frameset.htm
Hope this helps you. -
MRP is considering Repair orders as Demand
Hi ,
We are into 11.5.10.2 and using MRP for Planning.
The system is considering Repair sales orders also as a Demand. We do not want these repair sales orders as demad.
Please advice can we restrict this.
Thanks in advance
Regards
RaviHi Ravi,
While Running Planning Data Pull request set Internal Repair Orders and External Repair Orders parameters as No.
Thanks,
Abhishek Sharma
Please mark the post correct or helpful, if answered -
MRP not considering STO as demand
Hi,
When I run MRP, it is not considering the Storage location STO (SLOC to SLOC) as the demand.
here is the scenario in detial.
Material 1, MRP1 : MRP type V1 Reorder point 10, MRP 4 MRP indicator, SP proc key 20, Reorder point 50, Repl qty 25
STO created for 30. MRP run. ORD DS as -30 and available qty as 20. At this stage I expected a Pur req because the stock fell below reorder point
Material 2, MRP1 : MRP type PD Reorder point 0, MRP 4 MRP indicator, SP proc key 20, Reorder point 50, Repl qty 25
Same thing observed in this case also.
Bottom line STO (SLOC to SLOC) it is not considering as demand.
Please let me know the options that I have and what i am missing.
Thanks
SriniThe problem is solved.
I have made a change to the MRP type.
In the config, Under Additional requirements in Reorder point Planning, I have selected all the check boxes. For the current requirement, Order Reservation and Release Ord stock transfer are sufficient.
After transporting the values, It worked as expected. It considered, STO as well as reservations as demand.
PS: Initially it did not work after the transport. I went into the Material in the change mode and touched and saved it. It is working fine
Thanks
Srini -
Open Purchase Orders not considered as requirement for MRP Run
Hi ,
We are facing a issue of Open Purchase orders not appeared in Stock requirements list and also it is not considered as requirement for MRP Run against reservation.
As aresult for a reservation demand of 10 units we are ending with Open POs 10 units and a additional planned order 10 units.
Material Type : ERSA
MRP Type : PD (or VB)
Lot size : EX ( HB if MRP Type is VB)
Could you please throw some light to correct our settings to MRP to consider Open POs?
SaravananCan you check to see if there is a re-order point set up for this materia? That could be causing the problem too.
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