Primary hard drive upgrade issues

All this great software has finally taken its toll on the 80Gb of hard drive space that this computer came with (Just for the record, I use the primary drive for the OS and applications only -- I store all of my data on other drives).
So, I need to upgrade the primary hard drive so I can install even more software and do even more amazing things . I'm going to upgrade my primary drive to a 120gb.
I've got Carbon Copy Cloner, but it hasn't solved a couple of issues:
First off, when I make the dupe, it doesn't maintain the original disk's Tech Tool Pro eDrive partition -- I need this on my new drive just in case. Now, you'll say "Why don't you just uninstall Tech Tool Pro and then re-install it when you set up your new drive?" Well, that's because Micromat tracks how many installs you make with any particular activation code, and I'd have to purchase another license to do another install -- and I really don't want to have to lay out $$ when there's really no clear reason.
Secondly, the CCC'd dupe doesn't play well with Classic. (Yeah, I'm a hold-out who still has a couple of OS9 oldies-but-goodies that I won't give up). The CCC'd dupe drive doesn't contain the OS9 drivers that I need to be able to successfully run Classic.
So, my overall question is this -- how do I properly set up my new 120gb drive and then properly transfer a complete image of my old 80gb drive onto it so I maintain all my functionality and all my software applications, but wind up with more space to play?
Thanks!

I solved my own problem! Here's how we did it:
First, we booted up using the Tech Tool Pro disk and removed the eDrive partition from the original boot drive.
Next, we took the new target drive (we went with a 250gb rather than a 120 -- more is always better, no?) and formatted it using Disk Utility from the OSX Panther install disk. This allowed us to put in the OS9 drivers on the disk (didn't find the option for this with Tiger's DU).
Then we used CCC to clone the old drive over. Then I did a little bit of physical re-arranging so that the new drive was in the master spot on the primary IDE chain in the box.
Finally, we booted up again using the TTP disk and had TTP create a new eDrive on the 250gb disk.
After all that, everything works just fine! No problems running apps in Classic, and no need to re-install TTP and spend more money on another license!

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First things first the spinning beach ball is usually an indication that Search is going nuts.
Turn off Search entire Library by clicking on the downward pointing arrow to the right of the Magnisying glass and untick Search entire library.
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Download the +Time Machine Buddy+ widget. It shows the messages from your logs for one TM backup run at a time, in a small window. You'll probably see a message about a UUID error referencing your internal drive --that means TM doesn't recognize it as the same one it last backed-up.
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Solved!
Go to Solution.

I first entered CMOS (setup) and under security, and set the desktop to disable. I was able to transfer the data to the 250G from the 40G using Ghost 2003 and selecting the image setting -IB (Image Boot). I was fortunate enough to have a floppy drive on the notebook (G40 2384-A9U). I attached an external USB 40G drive to the notebook, booted with Norton's Ghost 2003 boot disk created with USB support enabled. I went into options and selected Image Boot under the image tab and then copied the existing 40G drive to the external 40G USB drive. I then replaced the 40G drive in the notebook with the 250G drive, booted with the Norton Ghost disk and selected the image boot again and copied the 40G USB drive to the new 250G drive now in the notebook. I went back into the CMOS (setup) and put the security for the desktop back to normal. The only thing different seem to be the utilities are missing if you hit the IBM access button. I notice that when you disable the security for the desktop in CMOS, you will see an unpartitioned space of almost 2Gigs. This appears to be where some of the 4 sectors that lenovo uses to hold the boot information and probably their utility programs. The norton -IB switch does seem to get the boot sector information but not the utility portion of the unused area. The result is the unused space is reduced to only 2 megs on a 40 Gig drive and shows up as 4 megs on the 250 Gig drive.

Primary hard drive upgrade issues

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