Printing planned order in REM

Hi GURUS,
please advise what settings are required to print a planned order shop floor papers in REM?
THANK YOU.

Dear Raju,
If my understanding is correct then I dont think shop floor papers printing is available in the case of a REM scenario as like in
Order Based production(Discrete Manufacturing).In fact one of the reason for choosing a REM environment is for a continous
production of materials where in the shop floor activities are very less or its not carried out in a structured way like in a
discrete scenario.
since there are no orders involved in a REM scenario(but planned orders are used) and status management is also not active
for planned orders I dont think the printing of shop floors can be carried out.
Let's also wait for our other members suggestions on this.
Regards
Mangalraj.S
Edited by: Mangalraj.S on Dec 26, 2011 9:26 AM

Similar Messages

Manual creation of planned order in REM

Hi,
Can we manually create a planned order in repetitive manufacturing? I know that in case we run MRP , then planned order for finished is created with order type 'PE' due to which it cannot be converted to production order.
I dont want to run MRP , still can i create a planned order manually with the same order type 'PE' ? I tried in MD11, but not getting option to chose PE as it is not available in F4 of planned order profile.
Please help..
Regards.

Dear,
You cannot create a planned order with PE order type manually, because a planned order of REM related material gets order type "PE" only when it is assigned with a Production Version.
So achieve manual creation of REM Planned order with PE type with the following options,
I - Using MD11 transaction create a planned order with LA type and assign a suitable REM related Production version to the planned order during creation itself, now this order would automatically become "PE" order type on saving the order.
2. In the planning table using MF50, you can directly create a planned order for a production line using F7 key.
Regards,
Prasobh

Firming planned order in rem

hi,
i want to firm all planned orders automatically(rem) .mrp run hapened a day before. i already given always firm in rem profile 0002.
but still not get firming ????

Hi
If you wsith to firm the planned orders through MRP run, then you have to assign MRP types with Firming types in the material master and the PTF. as you require Automatic firming, U can use P1 MRP type. so while MRP run all the planned orders available within the PTF will be firmed automatically and any new requirements within the PTF will be moved to the end of the PTF.
Note system will automatically firm the Planned orders when u make any changes to the same.
Hope this helps
BR
SK
Reward and close thread if useful

Spliiting of planned order in REM

Hi all experts,
I want to split planned order created in REM into 2 separate planned order with different material code.
Can someone help on this?
Thanks in advance,
Milind

Dear Milind,
Few things are confusing,like why's the user splitting the quantity as 70:30 for that HALB?
Again 70% material is a different HALB and the other 30 % is a different HALB.
Is that combination 70:30 is fixed or it's a variable one?
Exactly at which stage this combination is decided by the user?If you are saying interface is it a
customized Transaction?If so make sure when the planned order get's firmed because it may lead a
confusion at the time of MRP run.
Creation of 2 planned order from that firmed planned order is possible,but I dont know whether it can be
made with 2 different part Codes.But it's possible through customized reports and not in standard SAP.
Try using 2 Quota Arrangement say by creating 2 production versions 0001 & 0002 and assign the % of
quota's (but this will work only if the combination is fixed).After taking MRP run you will get directly 2
planned order's one for PV1 & the other for PV2.check whether this can help you.
Regards
Mangalraj.S

To find BOM from a closed Planned Order in REM process.

Hi,
Pl. let me know how to find Planned order no. and its BOM which has been closed?
In mb51 we get only Order no. which is not the pld ord and we cannot get the bom.
pl. help.

Hi,
Planned Order details are available in Table : PLAF.
Once you convert a Planned order into Production Order the Planned Order will be deleted from PLAF.
You can only view the Planned order number from the Production order tables AFPO/AFKO where you need to provide the production order number and get the planned order number (PLNUM).
If you want to find the BOM items of the planned order which is converted to Production can be known from the table : RESB, where you can provide the Planned order number fetched from the AFPO/AFKO tables.
Hope this will help you.
regards
radhak mk

Reservation against planned order

Hi...
I have one issue with reservation against planned order.
We have REM & after MRP run generates planned order with order type PE.When i check planned order in table PLAF.
I found reservation no. & same has been passed to RESB , I got the reservation details but it is not allowed for goods movement XWAOK field in RESB. So no question of goods movement through MB1B with movement type 311.
My question is that is there any customization related to above scenario so that reservation is allowed for goods movement?
Regards
Tushar

Dear ,
In REM , you will recieve reservation against planned order .But GI always happens during GR or after GR along with back flashing .I do not think so you can issue material against reservation as like normal PP Order reseravation in the production order .
1.Goto -SPRO->production-> Rep Manufacturing->Define Rem MAnufaturing profile(OSP2) --->Control data, in the Control data 1 tab select the "GI back flush at GR posting".
2.Check in the REM profile assigned in MRP view of material Master (MM03)
Based on this above set up , you can make Goods Issue for Planned order in REM .If you deselect that option execute material staging transaction code is MF60 and then go for REM backflush. In materil staging the components issue is carried out for the planned order.After that you can execute the REM backflush in MFBF
In rem scenarion components placed on the production lines anonomously (without ref to planned order)...you cannot issue materials like in production orders scenario. if you want to have track on the good issues before the GR then use the pull list concept...there will be no movement type but you will have track on quantities issued to header parts/production lines not to planned orders.
Hope this clarifies your doubt .
Regards
JH

Order type for planned order in repetitive manufacturing

hi
In repetitive manufaturing there is no prodcutiion order
planned order only. so i want know what is order type for repetitive manufacturing
In configuration order type for reptitive is required or not if yes then how will define order type ,where
In Discrete order type will define to control prodution order
like that i want know details about order type in repetive manufature
ravikumar

HI
Planned order in REM is of PE type thar s non convertible in PO and also these planned orders are assigned to PVs thru Planning table and the Confirmation is done agianst these planned orders.
check these links:
Re: order type in repetitive manufacturing
http://www.sapfunctional.com/PP/REM/page1.htm
Regards
Anupam Sharma

REM Planned Orders being generated with Order type LA instead of PE

Hi All,
I'm running the Repetitive Manufacturing scenario and when I execute the MRP run for my Planned Independent Requirements, Planned orders are automatically generated with the order type LA. I understand that for repetitive manuf., planned orders should have the order typ PE.
Is there something missing in config? How can I get the orders to be generated with the Order type PE??

HI,
Check the following settings which is required for REM
1. Master Data -
- Create Material master - MM01
-Create BOM - CS01
-Create rate Routing - CA21
Create Rem profile - SPRO ->Production planning -> Rem.Manuf->Control data or use existing one
Assign Bom seelction method = 2 & 3 (Prod version) in MRP view
Rem MFG indicator - mrp view in MM01.
Assign the REM profile to a material - MRP view in MM01.
create Valid Production version - MRP view in MM01 & Check Rem mfg ind
Assign the BOM and routings in Prod. Version
2.For Preliminary Cost Estimate:
Create version specific product cost collecter for Header material and preiminary cost estimate - KKF6N as per the settings in Rem profile. -
3 For standard cat Estimate.
create std Cost estimation(CK11n)
std cost Estimation Mark & release(CK24)
Thanks
Hrishi

Planned order status details in rem

Hai gurus,
In discrete manufacturing after confirming the respective production order we can go to T.C co02 and give
the respective production order number to view the status and from that we can know the operation details
and status in the routing.
Like wise after doing MFBF for a fert using the planned order say (x), suppose if i want to know the status
and details of the routings in the confirmed pld order (x) , how can i get the information.
regards,
sekar chand.

Dear sekar chand,
In standard SAP in REM scenario,there's no concept like planned order status,but if you have carried
out confirmations using planned order in MFBF,then you can get that list alone in T Code MF12.
Also in MF12 you can get the list of documents where you have carried out a normal backflush, or
activity backflush etc.
Still order status for planned orders can be brought into SAP ,but lots of developments has to be made.
Regards
Mangalraj.S

Planned Order Profile for REM

Hi,
Is Planned order profile for REM needs to configured for Planned Order type PE in IMG(T Code OMDD).
Thanks in Advance.
Regards,
PPcon

Dear,
SPRO>Production>MRP> proc.proposals>planned orders-->Define order profiles
Ypu have set the rep mfg indiactor & suitable rem profile in MRP 4 view of material
BOM Explosion Tab
Selection method : 2 -By production version (prior to this , a Prod version shd be created)
Please try and come back.
Regards,
R.Brahmankar

REM Back flush using firmed planned orders

Dear Gurus,
We are using REM manufacturing process in SAP , we are doing backflush for stage wise confirmation and final confirmation.while doing this we are not referring any planned orders as reference.
if we update new part numbers in BOM the system asking for the availbilty of that particular new part numbers but physically we are having old materials .
we want to consume that old materials how it possible in the MFBF t.code.
if any one please help me , if I firmed a planned order with quatity or date then sytem will ask the old materials instead of new one.
pls explain what is planned orders and their impact on MRP ?
how we can firmed that planned, if i firmed what is the impact duirng backflushing?.
Thanks & Regards
Suresh babu.s
WIN - IS.
Suresh

Hi
please compare the process when you create the production order manually in Co01 instead of creating the production order by converting the planned order.
Here you are carrying out back flush with out refering the planned order.
It is like creating the production order manually.
In such case system will always look the BOM as of now.
It will not refer any of the planned order & the components there in.
If you want to consume the old parts instead of new parts , you can delete the new part numbers & add the old ones in MFBF. this will be allowed by system.
In this case you are back flushing with out reference to planned orders.System will not ask for old components at all whether planned order is firmed or not.
Once if planned order is firmed a star (*) mark will appear in MD04 near the planned order number.
Once if the planned order is firmed, it will not be changed in subsequent MRP Run.
Hope it is clear.
Pl. award if it is clear else pl. update.
Regards
YMREDDY

REM planned order

Hi,
In my REM scenario, I ahve a planned order which stretches more than one month, for example start date 01.11.2009, finish data 25.12.2009.
at month end of November how will I calculate cost for this planned order??
Regards.

Hi Yasir,
Please find some information on Reporting Point backflash where you can have your WIP.
Reporting point backflush
You use this function for make-to-stock REM for Backflushing unfinished materials (work in process) at predefined operations. You use the reporting point backflush in the following situations:
o     To calculate the quantity of semi-finished products in the production process.
o     To post the goods issues of components closer to the actual withdrawal of the components when working with lengthy lead times.
o     If you want to backflush scrap quantities at the corresponding operation.
You can define whether reporting point Backflushing is mandatory or optional.
You can backflush assemblies, components and activities. In a mandatory reporting point backflush, you backflush the quantity currently on the production line at every reporting point. A document is created at each reporting point. The mandatory reporting point backflush guarantees maximum control of the production process
Prerequisitesu2022
You must create a production version and a product cost collector with a preliminary cost estimate for the production of stock materials.
u2022     You must assign a suitable REM Profile in material master record to be able to backflush a material using the mandatory Reporting Point Backflush function
u2022     Mandatory Reporting Point Backflush must be set in the REM profile.
u2022     In the routing, you must select a Control Key which has indicator 1 (= Milestone Confirmation) in the confirmation field.
Featuresu2022
When Backflushing at reporting points, the system backflushes all materials that are withdrawn and consumed at the reporting point operation. If you backflush a production quantity, the system reduces the dependent requirements of the oldest run schedule quantities. You can also backflush previous reporting points subsequently.
u2022     The system calculates the material and production costs and backflushes them to the product cost collector.
u2022     In the repetitive manufacturing profile, you can set the system to post the goods receipt automatically at the last reporting point. This function is particularly useful for the mandatory reporting point backflush. The system does not reduce capacity quantities until the final backflush (last reporting point backflush).
u2022     You can also backflush actual times. The production activities are then posted according to the actual time taken for production.
u2022     If confirmation quantity at a given reporting point is greater than the reporting point stock at previous reporting point then system gives error.
In make-to-stock repetitive manufacturing, the system posts the following costs to the product cost collector:
a.     Material costs
The system determines the prices of the withdrawn components from the material master records. The totaled prices are then assigned to the product cost collector.
b.     Production activities
The posting of production activities is optional. The system determines the production costs using the standard cost estimate for the material or the preliminary cost estimate for the product cost collector.
If the actual times differ from the planned times in the routing, you can also backflush these times.
If necessary, the system creates a cost log. At the same time, it updates the quantity statistics for the Logistics Information System - here it only takes actual quantities and actual scrap into account. It also updates the component consumption, the product costs and the reporting point information in the Logistics Information System.
You can check Reporting Point stocks (WIP-Work in Progress) for a given product on MFBF screen which will open input screen for MF26 transaction.
Or
You access thru SAP menu path: Logistics  Production  Repetitive Manufacturing  Evaluations  Reporting Point Overview
Hope it is useful.
Srini

Planned order reduction in REM scenario

I havent worked on REM scenario before (all my exp is in discrete) so my question might be quite basic...
lets say I have 3 planned orders po1, po2, po3 for a material running on 3 lines.
po1 - 100 quantity
po2 - 150 quantity
po3 - 100 quantity
I have done scheduling using MF50 and schedule is released to the SFC.
now, when I go to MFBF screen and just enter the material number and post backflush + gr (which is the normal case almost all rem clients do, if i am not wrong) for quantity 75, which planned order will be reduced? how does system determine which planned order to be reduced? is there any logic?

Hello
The following note explains which orders are selected for reduction during backflush:
1932420 - Reduction Period for planned orders in RE
You can find the relevant customizing for planned order reduction on the repetitive manufacturing profile (transaction OSP2). See the screenshot for details:
Planned orders are sorted for reduction on program LBARMFCV, on the following piece of code:
SORT PLAFX BY SORTFLG PEDTR.
It means that, if there are several orders selected according to the customizing, system will select the order to be reduced according to the finish date.
BR
Caetano

REM planned order types RS vs PE

Hi,
In the REM world what is the difference between the planned order type RS and planned order type PE ? The online documentation does not indicate any difference between the two. In our system we have PE type planned orders which show in the MD04 screen with the planned order number followed by /RS. So does it mean the PE planned order type is the same as the RS planned order type.
Also I noticed that in our system the PE planned order types can be converted to a production order. But I thought that pi REM there are no production orders or am I missiing something ?
Thanks

Dear GS
Pls read the following post, i wil help to u
REM
Benny

REVERSING PLANNED ORDER - REM

Hai all,
In REM, I want to reverse the some backflushed components (ie., Reversing the GR) at that time system automatically create planned order based on the settings maintained in REM Profile. In case i didn't maintain anything in REM profile in that case what will happen?
ganeshraja

Dear Mr.Ganesh Raja,
As explained by Mr.Ram,For the particular REM profile which is assigned to the
material forwhich MFBF is carried out,while doing MF41,Reversing ,if u want the
system to create a planned order automatically of the same quantity of reversed
one,then in SPRO - Production - Repetetive Manufacturing-Control data - Define
REM profile,In control data2 Creating planned orders When reversing - include a
tick mark in the check box- create planned orderswhen reversing.
The system automatically thorws you a planned order with a new planned order
number,of same quantity.
If useful reward points.
Regards
Mangal

Printing planned order in REM

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