Problem during MRP RUN.
HELLO, FRIENDS,
if i select mixed MRP in the material master with indicator 2 i.e.gross reqirement
for MRP run ,but after taking MRP run through md01 .its not exploding dependent requirement of its component.Is there any setting for this?
lpease give solution
regards,]mangesh
Hi,
Check with t.code CS11 & check the result whether BOM is exploding or not.
Then check in t.code OS23, whether mrp exlosion is activated or not.
Check the BOM usage used while creating the BOM.
Regards,
Senthilkumar
Similar Messages
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Cheracteristic consideration during MRP run
Dear frnds,
during implementation for one steel industry i have stuck up in problem which is
they have crm plant in which finished products are endless depending upon thickness like .023,.325
if we make material master for every thickness then it will infinite number of material master.
so we thinking for single material master group of thickness i.e for single mmr for range of thickness and during sales order creation person will mention actual thickness in text of sales order or we can make it configurable and characteristic for actual thickness so during he will mention actual thickness in characteristic value.
but problem is that during mrp run, characteristic value is not taking into consideration,
so i want some customization so that characteristic value is considered during mrp run
please help me out its very urgent
thanksHello,
are you talking about a pure ERP implementation? A good description on modelling this with APO can be found in the Best Practice for Primary Steel (see link on BPX Mining and Metal).
Usually we work with configurable material variants, as a starting point.
Best regards,
Stefan -
BOM selection during MRP running
Hi,
I have a question about BOM selection during MRP running...
I have three production version and all of them are valid at the same time..I get a problem "no BOM data seletion" during MRP
running..I suspect it is due to that I have three production version and MRP didn't know take which one..Can anyone tell me
where can i config it or what's wrong with it in my situation?
btw,BOM usage and stats are correct .so is the router data..since MRP is running well if i only have one PV..thanks..Hi Monst,
Looking at the screenshots you uploaded, it seems that the validity of each of the production version is from 7.12.2011 to 1.12.2012.
Please check whether for Planned order no. 36659 alternative BOM no. 1 is getting selected (Since BOM selection ID is 2).
For planned order nos. 36660, 36661 and 36662, the start date is perhaps before 7.12.2011 and end date as we can see lies in the validity period of production version. Hence, neither of the alternatives of the BOM is getting selected.
For verifying the above logic, please make the BOM selection method as 3 (selection only by production version) and run the MRP. I think MRP will get terminated in this case since no BOM will be chosen for first planned order.
Just in case u need to select the BOM for planned orders, you can manually enter the production version no. in the planned order change mode.
Please tell if this helps and revert back.
Regards,
Chetan. -
Hello Gurus,
i have a problem with my product. lets take an example. my semifinished product abc is made up of a, b and c.
i have made them(abc, a, b and c) to use MRP type VB. i made palnning file entry and BOM and then i run the MRP.
I run single item multilevel MRP for semi-finished product abc, it showed me result in MRP running only for abc but not for a, b and c.
can u please tell me where i am making any mistake.
regardsHi Maggi,
If you have used mrp run for single item,single level planning (ie) md03, it will plan only for that particular material & will not plan for the dependent material in the BOM.
If you run with t.code md02, MRP run for single item,multi level, all the dependent requirements will be planned.
Also VB is for reorder point planning. ie if you maint reorder level as 100 for a,b & c materials & if the stock goes below 100, say 50 Nos. for all the three material. Then procurement proposal(Pur req) will be created for 50 nos for all the material(a,b,c).
If you use MRP type PD, there is no question of reorder level, during mrp run system check the stock of the dependent requirements. If there is a shortage procurement proposal are created.
Regards,
Senthilkumar SD -
How to change PR Qty before rounding value is applied during MRP run?
Hi, SAP gurus~
I have an inquiry about how to change the PR qty of specific raw material before rounding value was applied during MPR run.
Here is a simple example for what I needed.
-SAP Original Logic
1. Original requirement Qty: 190
2. Rounding value at Material Master (MRP1 View): 200
System will suggest PR Qty 200 at MD04.
-My Customer Requested Logic
1. Original requirement Qty: 190
2. Additional buffer Qty for C/S purpose: 10 % of Original requirement.
3. Rounding value at Material Master (MRP1 View): 2000020
Requirement Qty would be 209 (190 + (190 x 10%) ) before rounding value is applied and system should suggest PR Qty 400 at MD04.
- I input assembly/component scrap rates (10 %) at Material master for above purpose, but it doesn`t not work for raw material.
- I tested the BADI (MD_PURREQ_CHANGE/ method: CHANGE_BEFORE_SAVE_MRP), but I can only change the PR Qty, which rounding value already applied.
How can I change the PR qty during MRP run before rounding value is applied? Is there any other method or User-exit possible to solve above problem?
Thanks in advance.Dear ,
How can I change the PR qty during MRP run before rounding value is applied? :
Simple way is goto MD04 with your material and plant code -Select the PR-Hit the pencil (change mode ) -Choose qty field and change , SAVE at individual level .Or Use : MEMASSRQ - Mass Maintenance
If you want to use User Exit , then you try a work around :
M06B0001 Role determination for purchase requisition release
M06B0002 Changes to comm. structure for purchase requisition release
Try and let us know if u have any issue .
Regards
JH -
Consideration of stock of discontinued FG or trading material during MRP Run
There is an functionality of follow up material for component. I would like to know if there is any similar option available for finished goods or trading materials.
I am doing procurement planning for externally procured Trading materials. Now my previous material A is being replaced by material B. Therefore all the planned independent requirement is available in system only for B. But still there is some stock available for material A. How can it be considered during MRP run for material B.
Example,
Material A:
On Hand Stock = 100
Planned Independent Req. = 0
Material B:
On Hand Stock = 300
Planned Independent Req. = 1000
In this case if we run MRP for material B, how we ask system to plan Purchase Requisitions for 600 instead of 700 for material B, considering stock of material A.Hello
Please refer to the following SAP note:
43636 - Discontinued parts
This note provides a detailed explanation of the system standard design of the usage of discontinued parts with material requiremenst planning and the most common questions about this issue.
The following information is provided on this note regarding the PIRs:
2. Planned independent requirements and forecast requirements are not redirected.
Explanation: Planned independent requirements after the effective-out date are not redirected but are provided with an exception message in the MRP list stating that they cannot be included in the availability check. Planned independent requirements and forecast requirements are therefore displayed in the MRP list and in the stock/requirements list. However, they do not influence planning
BR
Caetano -
Schedule lines are not getting generated during MRP Run
Schedule lines are not getting generated during MRP Run. I have maiantained source list for the material with proper validity date and also maintained scheduling agreement . MRP relevvant Indicator , I have marked - 2 which means -Record relevant to MRP. Sched. lines generated automatically.
Still I am not able to get schedule lines and instead of that *Purchase Requisitions* are getting generated.
Can any one help me and suggest me what to be done in this case .
Thanks & Regards ,
NirmalyaDear,
Welcome to SDN,
In transaction OMDT you have to enable the indicator create schedule lines
In MD02 MRP control Prameter here select the Delivery schedules -3- Schedule line. Processing Key as NETCH and Planning Mode - 3 delted and recreated.
Maintain source list ME01, in that put MRP indicator as '2' i.e. schedule lines via MRP.Put your agreement no in that.
If u run MRP properly u will get schedule lines automatically in ME38.
Make the schedule agreement, make it source relevent in the source list make is FIX and MRP indicator as 3.
Regards,
R.Brahmankar -
Alternative BOM problem in MRP run
Hello Experts,
We have two BOM for one material.Now I want to use BOM-1 for MRP run & BOM-2 for subcontracting.I have maintined following settings.
1) Production version.
2) BOM explosion selection method in MRP4 -2
3) Assign PV in inforecord for subcontracting.
4) Assign PV in MD61 in schedule line .
But when I run MRP it still consider subcontracting BOM.Have I missed any setting?
Kindly guide.Thanks you.Hi, Follow the below process,
1.Enter the BOM selection method as 2 in the MRP4 view of the material master.
2.In case if you have not assigned the production version in MD61 against the PIR's under schedule line
tab key (in the top menu click on settings and prod version ,then you can assign the prod version which
you need to pick during the MRP run),the system always picksup the first production version during
MRP run even if all the prod versions contains the same validity dates and lot sizes.
3.If you are not willing to assign the prod version in MD61 ,but the system should consider the second
prod version for MRP run means,then set the locked status for the first prod.version.
4.When run MRP via MD02 or MD50 in the simulation mode.(i.e w/o giving tick in simulation mode).
Click on Save,You will get a pop screen,
Now click on the continue icon, Then go to Plaining Results: Individual lines screen.where you will get Plan order on which when double click you will get pop screen below,where you have Planned order no,quantity,plant,storage location,and version.
Now here you can select the required version,and it will become firmed. This BOM will be used in the order now. Try it. -
Alternative items during MRP run
Hi,
I have seen discussion on alternative items in BOM. Thanks for all for sharing your knowledge. I knew alternative items will be choosen while creating / release of production order (material availability check)
Requirement:
For material A, I am using component B as priority 1 and component C as priority 2.
During MRP run, system needs to CHECK component B first. If stock is not available for component B then system need to consider component C automatically. It should not create any planned order for component B.
Is it possible, system will check automatically alternate items during MRP run? if so kindly let me know the logic.
If not, is there is any user exit. Customer is asking this facility. Its his basic requirement.
Kindly give your suggestions....
Regards / USHi.
I might have typed it wrong, I think the right one is called DIMP.
As far as I know you don't have to purchase it. In the past those extensions were known as Industry Solutions, in this case Automotive and A&D.
Before you go to this complexity for interchangeable materials functionality in MRP, I recommend that you have a design review with your customer, to strengthen the point that if two materials are the same for all usage purposes, but only differ, let's say, in the source (different manufacturer). for that in SAP we would define ONLY ONE material number, with additional manufacturer part number info, and in some cases with a classified batch.
Regards,
Mario -
Storage location consideration during MRP Run
Hi All,
Within a company code, i am having 2 plants namely PS12 & PS13. In plant PS12, i am three storage locations namely 1201, 1202,1203. Similarly in plant PS13, i am having stores 1301,1302,1303.
During MRP run, i do not want to consider the stock in all the storage locations of PS12. The storage location 1203 to be exclued during MRP run. How to set this?
Your input will be appreciated very much,
Thanks
KumarHi Kumar,
Goto SPRO>Production>Planning>Define Storage Location MRP per plant, add the storage location to be ignored during MRP and select indicator '1' against it. Thereafter, all the materials created with this storage location will be defaulted with value '1' in the field 'SLoc MRP indicator'. However this can be modified later if required.
For existing materials, select indicator '1' in the field 'SLoc MRP indicator' avaialble in MRP view under the column 'Storage location MRP'. Go for a mass update for a huge list of materials.
Check this and revert for any clarifications.
Regards,
Murali -
Intercompant STO working during MRP run.
Dear Experts,
How intercompany stock transfer works during MRP run?
I mean if one company is purchaser and other is vendor and purchaser company's planned delivery time is 10 days and replenishment time in other company is 3 day then will system consider these two times in creating purchase requisition in first plant ( in MD04)?
Regards
Deepak Sharma
9818263889Hi,
Say your purchaser is plant A, vendor is plant B. STO can make by spl.procurement key 40 in MRP2 view in plant A.
If you create requirement in plant A, system will create planed order for that material.In plant A, system will consider only planned delivery time of 10 days.
In plant B, system will create dep requirement. suppose if stock is not available that time system will consider to replinishment the material as 3 days.
This 3 days will not consider in Plant A.
Regards,
Dharma -
During MRP run unwanted plant and storage location include and exclude
Hi There,
During MRP run how to include and exclude the unwanted plant and storage location pls let me know the required configuration settings.
Thanks in advance.HI,
To control whether a particular storage location will be included or excluded from the MRP run. (MD02/MD41).
To exclude it from MRP run :-
OMIR - Define storage location MRP per plant
Put the MRP ind. as. 1 - storage location stock excluded for MRP
To include it from MRP run:-
OMIR - Define storage location MRP per plant
Put the MRP ind. as. space - storage location stock also planned at plant level and save it
Next go to transaction MM01 - tick only view MRP 2
Key in Plant and Storage Location
Look at the Storage Location MRP section
change the SLoc MRP indicator to space and save it
MMD1 - Create MRP Profile - MRP profile is a useful entry aid and makes it easier to manage MRP data.
You define which fields are filled with values when MRP data is entered in the material master record, which of these values can be overwritten and which not. You use the information stored in a profile is standard information that is needed again and again in similar constellations when material master records are maintained.
Regards
KK -
DURING MRP RUN MATERIAL IN QI STATUS HOW TO GET MATERIAL OUT OF QI
HELLO EXPERTS:
DURING EVERY 24 HOUR MRP RUN 1 OR 2 MATERIALS SHOWS AS BEING IN QI STATUS WHEN IN RESTRICTED STOCK..... MY UNDERSTANDING IS MATERIAL IN RESTRICTED STOCK IS NOT IN QI.....CAN YOU EXPLAIN WHYDear in SAP generally there are 3 stock statuses are in use most of the time they are Unrestricted,Blocked and QI stock.
When you have activated any inspection setup in MM QM view based on the setup when you do any movement for that material it will create an inspection lot with stock posting to QI,based on your results you can send that QI stock to unrestricted or blocked through Usage Decision(QA11).
Now during MRP run if you don't want to consider the QI stock for net requirement calculation check this badi as in standard SAP You would be able to define only the following stock types not available for MRP run.
1. Stock In Transit
2. Blocked Stock
3. Restricted Use stock.
This you need to configure in OPPQ transaction in the available stock section for the plant.
So in standard it is not possible to restrict QI stock from not considering as available stock, if required you need to look for Implementing BADI "MD_CHANGE_MRP_DATA ", please check with your technical consultant(Abaper).
Cheers
KK -
Rounding of Decimal for dependent requirement During MRP Run
Hello Experts,
I have the following scenario:
We are currently enabling Characteristic Based Planning in our system.
Our one component is selected when two characteristic values are met through object dependencies.
Ex: Component A = Char A= '002' and Char B ='002'
Now we have given the following Usage Probability for the two characteristic:
Char A = 20%
Char B = 15%
And the total PIR quantity is 25 Pcs for Configurable Header.
With the above usage probability and PIR Qty, We have a dependent requirement of 0.75 Ea
((20% X 15%) of 25 Pcs) = 3% of 25 Pcs = 0.75 Ea of the component
Now during MRP Run I want to round the dependent Requiremnet to 1 Ea instead of 0.75 Ea.
Any suggestion towards the solution will be appreciated.
Regards,
VinodHi Vivek,
As mentioned we are using Characteristic Based Planning.
The component is selected based on a Selection comdition which is as follows:
Component 721290201000 = $PARENT.BCS_RL_LINE_LOADER = '002' and $PARENT.BCS_RL_WAFER_VENDOR ='002'
When the above two conditions are met the component is selected.
In Characteristic Based Planning we give percentages (Usage Probabality) to the characteristic values like:
$PARENT.BCS_RL_LINE_LOADER/'002' =20%
$PARENT.BCS_RL_WAFER_VENDOR/'002'= 30%
For the Parent which is a KMAT Material we maintain the PIR say 40 Qty.
Now the component qty is calculated as follows:
721290201000 =(20% X 30%) of 40 Qty of parent
721290201000 =(6%) of 40 Qty of parent
721290201000 = 2.4 Qty of component is the dependent req.
Now my requirent is to round the dependent requirenment to 3 during MRP Run. Please note that the purchase requisition got from the above dependent requirement is rounded to 3 qty.
Now I want to round the dependent requirement.
Regards,
Vinod -
BADI For Changing Planned order Qty during MRP Run
Hi,
My requirement is i want to change Planned order qty based on some conditions during MRP run(MD02). Is there any BADI to fullfill my requirement.
Thanks,
KishoreNot sure I understand the situation correctly...You want to delete the planned orders before MRP runs again. WHy do you want to do that ? Are these firmed Planned orders ?
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