Problem in Gross Requirment in MRP

I m facing a problem on my client, while caluclating the "gross requirment" in MRP calculation system does not take into account the forecast figure for the month which is already passed, my client want to see the gross requirment inclusive of forecast for the past month too, is there any way ?? any customization ?? querry or report??

Dear Mr Hussain,
Unfortunately, once you run the MRP for a particular month, the forecast for the previous months are disregarded.
You can check the document regarding MRP called:
MRP in Release 2004 A
that can be found in the How to Guide for 2004a in the Documentation Centre for SAP Business One on the portal.
As far as I am aware there is no workaround.
Regards,
Marcella Rivi
SAP Business One Forums Team

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Problem with gross requirement planning pir is not getting reduced

Dear Gurus
I am trying to use strategy 11 for a particular finished product.(having bom and routing)
In the material master I have set mrp type pd lot size ex .strategy group 11, mixed mrp 2,item category group norm, availabilty checking group 02 .
Then I made manually pir for that material in md61 with BSF requirement type .
Then ran the mrp for that material in md02.
Planned orders came .(In md04 screen that gross requirement line text also came as usual )Converted them to prodn order and then did the gr in mb31 with 101 mvt type. After doing the gr the pir should get reduced in md04 screen which is not happening . Where I am going wrong
Regards
Sandip Sarkar

Dear Sandip Sarkar,
                                  It usually happens run MRP and ckeck.
Strategy 11 in summary :-
1. Sales Order creation - no impact.
2. Goods Receipt - minus the quantity for the oldest planned independent in demand management.
   For e.g. if PIR is 100 and delivery 90, PIR becomes 10 (withdrawal 90).
3. Delivery - no impact as delivery is issue from sales order.
This strategy is particularly useful if you need to produce, regardless of whether you have stock or not. For instance, steel or cement producers might want to use this strategy because they cannot shut down production; a blast furnace or a cement factory must continue to produce, even if this means having to produce to stock.
You need to maintain the following master data for the finished product:
Maintain strategy group 11 on the MRP screen.
Set the Mixed MRP indicator to 2 on the MRP screen.
Maintain the item category group (for example, NORM) on the Sales Organization screen.
Maintain the Availability check field so that you perform an availability check without the replenishment lead time (checking group 02 in the standard system).
Strategy                                                        10
Stock is taken into account                           Yes
reduction of planned independent
requirements takes place during u2026   u2026 goods issue for                                                                                delivery                                  order (discrete production),
11
Stock is taken into account                          No
Reduction of planned independent
requirements takes place during u2026            ... goods receipt for a production
                                                                        order (discrete production),
for a planned order (repetitive
                                                                         manufacturing), or for a purchase
                                                                         order (trading goods).
Edited by: Vachanala Rajasekhar on May 7, 2010 11:55 AM

Open Purchase Orders not considered as requirement for MRP Run

Hi ,
We are facing a issue of Open Purchase orders not appeared in Stock requirements list and also it is not considered as requirement for MRP Run against reservation.
As aresult for a reservation demand of 10 units we are ending with Open POs 10 units and a additional planned order 10 units.
Material Type : ERSA
MRP Type : PD (or VB)
Lot size : EX ( HB if MRP Type is VB)
Could you please throw some light to correct our settings to MRP to consider Open POs?
Saravanan

Can you check to see if there is a re-order point set up for this materia? That could be causing the problem too.

Scheduling Agreement -Schedule line should not pass the requirement to MRP

Hi Friends!
As we all know the scheduling agreements is outline agreement with future schedule lines, with this system will pass the requirements to MRP for the schedule line which is even after 5 years, so my requirement is if the schedule line date is above 15 days from the current date then requirement should not pass to MRP.
solution which we gave is, SA initially will determine the schedule line category as CN (which will not transfer the requirement) and a batch job program will run daily and it will check for each schedule line if any of the schedule is with in the 15 days from the current date then it will change the schedule line category from CN to CP.
Now the problem is , by using Batch Job which program I have to call to change the schedule line category?????
1. we tried BAPI_SALESORDER_CHANGE but when we are changing the CN to CP it is not performing ATP where as if we do manually it is performing.
2. we tried BDC but here also we facing some strange problem i.e. while recording the ATP screen is not populating where it is coming while doing manual.
Can someone let me know which one program we should call in Batch job to do this change.
Regards
Nath

Hi nath,
i also failed in changing shedule line category in userexit and in BAPI.
in one case, i succeded in doing it with a bdc after MV45AFZZ / userexit_save just bevore the datas are reset but after the commit-work is processed.
the other possibility is, to change the accepted amount in userexit RV03VFZZ / USEREXIT_AVAILABILITY_OUT.
3. possibility is, to block the order with a delivery - block , same as the credit-control-block. This block can be set in MV45AFZZ or perhaps in BAPI too.
hans

Release strategy in sales order is required before MRP run

Hi Experts,
My requirement is Release strategy in sales order is required before MRP run. My client is doing the following process:
1) Creation of Sale order (MTO). Ex: User creates 10 sale orders per day.
2) MD04- Stock Requirement List. All 10 Sale orders should be displayed. So no problem here.
3) MD50-Make to order-Planning . Here when user gives the sale order number and sale order item and press enter, then only the released sale orders should be allowed and the rest sale orders it should throw a error message and it should not allow to process further.
How this situation can be addressed in SAP.
Kindly post some hints and comments.
Regards,
Kiran.

Hi Kiran,
Define and Assign status profile BS02 at sales order detail (line item) lets say with create and release status
SD>Sales>Sales documents>Define and assign status profile
Have create status as default while creating SO with item
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Incomplete Sales Order requirement to MRP

How to stop transferring Blocked Sales Order requirement to MRP?
We have scenario there we entered 100 line on orders, due to one or other reason we need to block the orders and do not want to transfer the requirement to MRP till the time the particular blocked removed manually.
How to do this? There is suggestion to use VOFM - Routine for transfer requirement. But not sure as that is the solution.
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Hi,
Define a new delivery block whee check the Confirmation and assign the block to the order. System will not pass the requirement to the MRP.
Path: LE >>Shipping >> Deliveries >> Define reason for blocking.
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Dont want dependent requirement after MRP

hi all
I dont want dependent requirement after MRP?
means A is a header material and B.C are the component
after MRP run system should be created requirement of component item.
so wht r setting required?
plz guide me

Hi,
First you ask how can you carry out settings not to get DepReq for your components than you say system should create requirements for your components.
Please give a clearer picture of your situation and make your question more clearer.
How do you procure your goods (if you do not use MRP)?
If you do not want DepReq for your goods you can:
- remove them from the BOM (use them as text item, use design BOM - I do not know your situatio)
- you can set the MRP type in material master as 'ND' (not planned) (MM02 > MRP1)
Please give more information.
Thanks,
Csaba

Credit Hold and the Passing of Requirements through MRP

We are implementing a new process by which instead of putting a sales order directly on a plant which will do the assembly (and where the production order is created), we putting a process in place where we place a sales order on Plant XXXX, but after MRP runs, the requirements will be passed on to Plant YYYY, where a Production Order will be created.
The issue we have run into is that even though the sales order may fail the credit checks, once MRP is executed the requirements to go create the production order are passed on to Plant YYYY. We do not want this to happen. Our goal is to put something in place which will prevent the passing of requirements once MRP is executed UNTIL the sales order has been released from credit hold.
One thing we were thinking of doing was putting a user-exit in place to change the schedule line category from CP to CN to prevent the requirements from being passed on (when the order was on credit hold) and then changing the schedule line category to CP (once it was released from credit hold). However, this seems very messy to accomplish. I would think there would be a better way of getting this done, as opposed to changing the schedule line categories on the order.
I have read several threads that discuss using a VOFM routine to satisfy my requirement, but am unclear as to where this would be implemented and how would it prevent the requirements from being passed when MRP is executed. If anyone can shed some light on this for me, it would be greatly appreciated.

Hello Tom,
you can review the note 744305, which contains some hints how to prevent MRP requirements for the credit blocked sales orders.
Hope, It helps you.
Best regards,
Lela

Is it possible that we generate material requirement in MRP at company code level?

We want to generate material requirement in MRP at company code level, what is the possibility or any work around.
Thanx in Advance.

Hi Mirza
This is not possible on the standard system. The highest planning level on MRP is the plant.
It has been discussed on the following thread, where BAdI MD_CHANGE_MRP_DATA was proposed as a solution, however, the logic to be implemented on this BAdI is very complex:
MRP Run considering Stocks for Multiple Plants and Requirement maintained for Plant Cluster
If you want to know more about the BAdIs available on MRP check the following document:
BAdIs for MRP
Another alternative is to use flexible planning to plant at company code level, then disaggregate the planning to the plants and transfer the result to demand management and MRP.
See the following thread for details:
Flexible planning | SCN
BR
Caetano

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Implementation requirement of MRP

Dear experts;
required your feedback for the following;
one of my potential customer has the following scenario:
1) They are a process manufacturing industry.
2) They bought some ERP modules of Oracle e-business (release 11i) suite some years back
3) They have Oracle Financials, Oracle Supply Chain Management (SCM), Oracle Process manufacturing (OPM), OPM Inventory modules. They do NOT have Discrete Manufacturing and Discrete Inventory modules
4) They have implemented the above modules to a fair extent except MRP.
5) They have NOT implemented Material Requirements Planning (MRP) but wish to do so under 11i.
6) As a first step, I have to tell them as to what modules/sub-modules they must have to implement MRP.
7) They say that they do NOT have Master Demand Schedule (MDS) and Master Production Schedule (MPS) modules.
Based on the above information, kindly tell me the following:
a) Where does MRP stand in the product structure of ERP (11i), and its relation with other modules/sub-modules. A tree structure/diagram will really help.
b) Do they need to buy any other Oracle product module to implement MRP that would work with 11i release set of modules which they already have.
waiting for your response;

I would strongly advise against using MRP for a new planning implementation.
You should use ASCP. That is the direction Oracle is going. They have not offered any enhancements to MRP for a long time.
ASCP has a lot more functionality. The UI is much much better. It offers viewing of multi-level pegging, it can show you onhand quantity, it has a better horizontal plan and vertical plan display.
It comes with a very flexible User Query functionality. It comes with a seeded Planning Detail report that can be viewed in Excel.
I can go on and on....
Bottomline is, at such a late lifecycle stage for MRP, it does not make sense to start using it now.
When you get license for ASCP, it includes MDS/MPS. But such licensing questions are best answered by your Oracle salesperson.
Hope this helps,
Sandeep Gandhi

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Problem in Gross Requirment in MRP

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