Problem upgrading Hard Drive in Macbook

Just purchased a Seagate sata HD to upgrade my Macbook's 60Gb HD. Swapping the drives over was easy, problems started when i have tried to format the drive.
I have formatted it to Mac OS Extended(journaled) okay but when i have tried to write zeros to the disc it just hangs. It will let me do that to the original 60Gb HD.
Then i tried installing the OS from the install disc and that works upto a point of 14% installing components and then it hangs again! Not so with the original 60Gb HD. The HD makes some clicking noises, so i guess the Drive is faulty?
I have verified the disc and it says passed but there seems to be something wrong as it won't let me write zeros to it and it only lets me instal 14% of the OS.
As i can get everything to work with the original drive, i presume that i am doing things correctly & the instal disc is fine.
Any suggestions?
Simon

Do the following:
1. Boot from your Tiger DVD. After the installer loads select your language and click on the Continue button, then select Disk Utility from the Utilities menu.
2. After DU loads select your hard drive (this is the entry with the mfgr.'s ID and size) from the left side list. Click on the Partition tab in the DU main window.
3. Set the number of partitions from the dropdown menu (use 1 partition unless you wish to make more.) Set the format type to Mac OS Extended (Journaled.) Click on the Partition button and wait until the volume(s) mount on the Desktop.
4. Select the volume you just created (this is the sub-entry under the drive entry) from the left side list. Click on the Erase tab in the DU main window.
5. Set the format type to Mac OS Extended (Journaled.) Click on the Options button, check the button for Zero Data and click on OK to return to the Erase window.
6. Click on the Erase button. The format process will take 30 minutes to an hour or more depending upon the drive size.

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