Problem with Printer Margins

I am working from a Dell Optiplex 755 with Windows XP, Illustrator CS2, Acrobat 8 Pro and an HP 4345 printer.
The problem is summarized in the below paragraphed points:
We print on an 8.5x11 sheet of paper, with artwork sized for 8.5 x 11 exactly. The artwork contains 4 quarter page images to be cut into flyers, which each have 1/4" margins all the way around them. There is a back side as well, created with the same specifications. We wish to print these flyers duplex from high quality PDF files that we created in Illustrator.
When the print comes out, the right hand margin of the sheet is larger than the top, bottom, and left margins.
The top, bottom, left margins= 0.166"; this doesn't effect the top, bottom, and left sides of the artwork, as the .25" margin we setup on the artwork is greater than the .166" margin of the print area.
However, the right hand margin= 0.306"; this means that the right side of the artwork gets cut off by .056" (.306-.25")
In order to fit all of the artwork on the page, we can either shift the Page Tiling Print Area over slightly, or we can select the print option "Shrink to Fit". However this is a problem because we are printing the two sides as a duplex (printed both sides), and the tiled artwork on the front won't line up what is printed on the back because of the larger right margin. Therefore if the sides don't line up when we go to cut, the information is going to be cut off on the opposite side to the one we are cutting.
The printer setting for 8.5x11" paper "Letter" is what we believe to be creating the offset margin. (We checked the specifications for a Letter print, and the standard margins were identical to the ones we see exhibited in the print outs, 0.166" vs. 0.306")
We understand that there might be a way to set up your own custom print setting through Adobe Acrobat/ Photoshop/ Illustrator for a specfic type of print job, allowing you to control the print margins, but we are not familiar with the process.
Can you think of any other possible causes and/or solutions for the problems that are described?

As is detailed above, I am working with Illustrator CS2. The graphic is setup on an 8.5x11" artboard with guides set to have a 1/4" margin on all sides.
To create the PDF file, I just do a Save As>Adobe PDF through Illustrator. So to answer your question, no, I do not have Adobe PDF selected as the printer. I have the HP 4345 printer selected and set to 'Letter' for printing on 8.5x11" page.

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