Problems playing DVD's burned with Encore 2.0...

About 4 months ago, I burned a 4-DVD set for a client of mine... I authored them all in Encore 2.0 and everyone was happy with it (or so I thought)... But today I got a call from them and they said that their end-users are having trouble playing them in set-top boxes and that they either don't play and/or kick out at the 20-minute mark.
I have watched these all the way through on both my computer AND my set-top box (although my DVD is pretty new and plays everything - including .divx files on a CD-R, etc...) I asked him to look into it, get more details and get back to me. However in the meantime I would like to somehow verify that these are indeed error-free dvd's. By the way, they started duping on DVD+R and switched to DVD-R at some point (even though I told them DVD-R for highest compatibility to begin with), but they are having problems with both...
My main question is this:
Is there a program available that will run a test on a DVD's file structure, etc and verify it's a good clean "compatible" DVD?
I do realize that older player especially will not play some "burned " DVD's, etc... But I want to verify the problem is not on my end. I do not see a way that Encore would make a non-compliant disc... Any help would be greatly appreciated.
-BChil

So, AC3 is compatible with older players and even smaller. Great, I did not realize that. If I have to re-author I will certainly do that.
Luckily I still have the finished AVI files and the Encore project files. But I most likely erased the whole DVD project folder. Is there any way to re-call the DVD project with only the .ncor file? I know I have tried in the past and have not been able to. I would like these new DVD's to have the same exact look as the previously authored ones...
Now that I think about it, I never set anything. I exported to AVI's and let Encore maximize the bit rates to fit it all on a 4.7 gig DVD-R. (i authored 9 hours of footage to 4 DVD's with - one was over 2 hours long - this was against my recommendation by the way...) I haven't used Encore since September so am a little rusty. Where do I set the guidelines for the auto maximize option? (i.e. I still want to maximize the DVD but using .AC3 for audio and limit maximum bitrate to 7000 kbps...)
Thanks!
-BChil

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