Problems with 'Order Prints' from Aperture 2.1.3 Mystery borders

*Some background:*
I've been using Aperture for about 3 months now, importing most of my iPhoto library into the program. I have only recently started shooting in RAW format, most of my photos image files are in JPG format. In the past, I've had no problems with obtaining prints from within iPhoto or to a limited extent Aperture. So, far as I know my program is up-to-date. I have 2 plugins installed: Aperture2twitter and *flickr export Lite* both of which work acceptably.
*The problem:* I ordered 317 4×6 prints from my aperture library.
Every photo has a 1/4″ border on both sides of the image, i.e. the printed image is only 4×5 1/2″. I have never ordered this quantity before, but I don’t believe that was the problem, it appears that the processing machine was misaligned and no one reviewed the prints prior to shipping.
I tried again, on 4 different images ... all JPG files with 3 out of 4 were OK, but one exhibited the "border" issue.
I haven't a clue what is going on here. Apple implied +(via email)+ that I would have to individually crop every photo to ensure proper aspect ratio. This makes no sense to me at all, as I have never had this kinda problem before.
Could the plugin(s) be interfering with the s/w? Is there a trick to having photos printed from within Aperture that was not present in iPhoto?
Any thoughts on what the problem is would be greatly appreciated.
Thanks
-john

I believe that I've solved this problem, with the help of the folks at Apple who handle Aperture tech support using the Aperture support ID that came with the product.
So the short answer is: Aperture print services REALLY DO REQUIRE the image to be cropped (constrained as they say) prior to the data being sent to Apple Print services.
Here is the link that describes cropping http://support.apple.com/kb/HT1993?viewlocale=en_US
The process as described is cumbersome, but the support tech pointed out that in Aperture, crops are 'non-destrutive' and can be undone simply by removing the check mark on the Adjustments tab of the image you crop. *This means that you do not have to make a duplicate image for cropping.*
So, here is the process that I arrived at to ensure that my "order prints" job turned out:
1. create an album of all the photos you want to submit for printing.
2. for each image call up the Crop HUD by pressing 'c' on the keyboard.
3.select the aspect ratio that you want for your photo. Make sure that it does NOT SAY Master Aspect Ratio, or Main Display Aspect Ratio.
4. Crop the photo
on the adjustments tab you can see the X and Y data and Height / Width information which can be undone.
5. Submit your print request to Apple for all the cropped photos.
When the prints arrive, you can compare the prints with the submitted photos. They should all be good. You can then delete the album (since it really is not a physical thing) or keep it for reference.
It all seemed a bit arcane to me, as I never had to worry about this in iPhoto. It must be that iPhoto sends different data than Aperture. I have just received 200 + prints back from Apple Print Services with about 98% success rate. I just have to adjust my thinking and my process when dealing with Aperture.

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