Procedure to configure repetitive manufacturing

Dear Frndz,
Pls explain me the step by step procedure to configure repetitive manufacturing.
Regards,
Srini

Hi Srini,
Pls check the below link for step by step process -from SAP implementation guide
[Repetitive Manufacturing |http://help.sap.com/saphelp_46c/helpdata/en/4e/72369adc56d11195100060b03c6b76/frameset.htm]
Rgds,
SVP

Similar Messages

Repetitive manufacturing - CM01 Capacity Requirement

Hi All,
I configured repetitive manufacturing process with lead time scheduling.
Conf. at OPU5 is set as below
Rate.plng horzn - 999
SelID:rate plng - 02
Scheduling u2013 X (selected)
Generate Capacity reqs. u2013 X (selected)
Scheduling level - Via Rate based scheduling
Adjust dates u2013 Do not adjust basic dates, dep reqmt to operation dates
For capacity scheduling u2013 Always basic dates, dep. Reqmt to operation dates
I run MRP (MD02) with option - Lead Time Scheduling and Capacity Planning
I could see required capacity is calculated at tab u201CProduction Ratesu201D & also in menu Planned order >> Goto >>Capacity leveling.
we are unable to view Capacity requirement in CM01 transaction & in planning table MF50.
Regards

Hi,
Select the correct profile in CM01. Menu->Planning->Profiles
Thanks

Please tell me procedure of CIN configuration for manufacturing company

please tell me procedure of CIN configuration for manufacturing company

Its a big deal dud. There are steps for configuration.can not be discussed in posts. stll look at below threads
http://scn.sap.com/docs/DOC-5739
http://www.sdn.sap.com/irj/scn/go/portal/prtroot/docs/library/uuid/207dd2ad-bf92-2b10-a88b-e3a4a01ca7fc?overridelayout=true

Options on BOM component backflushing (Repetitive Manufacturing)

We are in the process of implementing Repetitive Manufacturing and we would like some insight regarding BOM
component backflushing.
Our requirements:
1) In a scenario with insufficient unrestricted component stock the entire transaction should be stopped, including the
Goods Receipt of the assembly. We do not want backlogs generated and we do not want a correction dialog box. We
only want the GI of component stock to happen for exactly the exploded BOM quantity or not at all.
2) No opportunity should be given for the end user to modify the GI quantity of the BOM components even if there are
errors.
Unfortunately I have not found a combination of configuration settings in the repetitive manufacturing profile that can
completely satisfy those requirements. Several settings have come close or give us other means of controlling the
process but none have been a perfect fit. We've also looked into setting the stock deficit message (M7021) to "E" but
we are worried about compromising other processes with that approach.
Can you please let us know what, if anything, we are overlooking and what options are available to us to meet these
requirements?

Dear Prasad,
1.Check in the REM profile whether the check box for error correction in dialog mode is mandatory.
2.Check for this authorization object,under the main object C_BACKFL,check for this object BF_POST ,check whether the tick mark
is for all these values.1 Post without correction
2 Display BOM/routing
3 Change BOM/routing
Better not include the tick mark for option 3 and i hope this will solve your problem,
Check and revert
Regards
Mangalraj.S

Repetitive Manufacturing and Run Schedule Header

Dears,
Could you Please Explain to me the Process of Repetitive Manufacturing after run MRP and get planned orders for RS
What happend after that , how to deal with planned orders and and how to create Run schedule Header
Please note that i'm aware about no need to create RSH just product cost collector
Regards
Rami

Dear Rami,
As explained by our forum members the concept of creating RS header is more valid and not required,configuring a REM profile in
OSP2 and assigning the same in the material master and REM allowed setting in MRP4 view and in the production version and
scheduling parameters in OPU5 for order type PE is sufficient.
If you want more explanation regarding the same means please revert.
Regards
S Mangalraj

Order type for planned order in repetitive manufacturing

hi
In repetitive manufaturing there is no prodcutiion order
planned order only. so i want know what is order type for repetitive manufacturing
In configuration order type for reptitive is required or not if yes then how will define order type ,where
In Discrete order type will define to control prodution order
like that i want know details about order type in repetive manufature
ravikumar

HI
Planned order in REM is of PE type thar s non convertible in PO and also these planned orders are assigned to PVs thru Planning table and the Confirmation is done agianst these planned orders.
check these links:
Re: order type in repetitive manufacturing
http://www.sapfunctional.com/PP/REM/page1.htm
Regards
Anupam Sharma

The step-by-step procedure of configuring Split-Valuation

Hi
Can anyone give the step-by-step procedure of configuring Split-Valuation
cheers
MaruthiRam

Hii,
To used split valuation, you have to activate it using 'OMW0'.
To change split material valuation once it has been set, you must
1. first post out all stocks (for example, to a cost center or with movement type 562)
2. then change the control parameters
3. if necessary, change the automatic account determination
4. finally post the stocks back in again
In split valuation, you can distinguish between partial stocks of a material according to certain criteria and valuate them separately.
The material stock is divided according to valuation category and valuation type.
The valuation category determines how the partial stocks are divided, that is, according to which criteria.
The valuation type describes the characteristics of the individual stocks.
With the function "Setting" you can determine:
which valuation categories exist in your company (global categories)
which valuation types exist in your company (global types)
which valuation types belong to which valuation category
which valuation categories exist in a valuation area (local categories)
Your entries are only relevant if you set split valuation as active in the function "Global settings".
In the standard SAP R/3 System, the following valuation categories are default settings :
B procurement type
with the valuation types:
"EIGEN" for in-house production
"FREMD" for external procurement
H Origin
X automatic valuation (only for batch)
To select split valuation ('OMWC'), proceed as follows:
1. Determine the valuation categories and valuation types that are allowed for all valuation areas:
    global valuation categories via menu "Goto --> Global Categories"
    global valuation types via menu "Goto --> Global Types"
2. Allocate the valuation types to the valuation categories.
     a) Select "Goto --> Global Categories".
     b) Position the cursor on a valuation category and select
        "Goto --> Global Categories --> Assignments --> 'Types->Category'".
     c) Activate the valuation types you want.
3. Determine the local valuation categories for each valuation area.
     a) Select "Goto --> Local definitions".
     b) Position the cursor on a valuation area and select
         "Goto --> Local Definitions --> Allocate Categoires->Org.units (button Cats->(OU)".
         You obtain a list of the global valuation categories.
     c) Activate the categories to be used in this valuation area.
         The system creates the local valuation types based on the allocations under point 2.
         Only now can you create a master record with split valuation.
Specifying Split Valuation by creating Material Subject to Split Valuation
1. Create a material master record, selecting the Accounting View 1.
2. Enter your data as required on the Accounting data screen, specifying a valuation category.
     (If you can't find the valuation category field, it might be hidden, use OMSR to define the Field Groups.
      Look for the field MBEW-BWTTY for Valuation category).
3.   Be sure that the price control indicator is V for moving average price and enter a moving average price.
4.   In the case of split valuation, you can create only one valuation header record with price control V because the
      individual stock values are cumulated, and this total value is written to the valuation header record. This is where the
      individual stocks of a material are managed cumulatively. To do this, fill in the Valuation category field on the accounting
      screen when you create the material master record and leave the Valuation type field blank.
5.   Save your data and the system creates the valuation header record.
6.   The initial screen appears.
7.   Extend the material by creating new material master records from the Accounting view 1. For the first material, specify a
      valuation type in the Organizational Levels dialog box and enter the respective accounting data on the data screen.
      Proceed likewise for the other materials, distinguishing between them by valuation type. To do this, call up the material in
      creation mode again. Due to the fact that a valuation header record exists, the system requires you to enter a valuation
      type for the valuation category.
8.   Repeat step seven for every valuation type planned.
You want to valuate the stock of material XYZ that you obtain from manufacturer A in Los Angeles at a different price than the stock you obtain from manufacturer B in Detroit. In this case, the valuation category is H for origin. Your valuation types can be LOS ANGELES and DETROIT.
If a material is subject to split valuation, every quantity (sub-stock) of this material must be assigned to a valuation type (for example, country of origin).
For every valuation type, there are two types of data in the system, as follows:
Valuation data (for example, valuation price, total stock quantity, total stock value), which is defined for every valuation type at valuation-area level and applies to all dependent storage locations.
Stock data, which, like batch data, is managed separately for each storage location. If a material that is subject to split valuation is also subject to management in batches, its stock data is not managed by valuation type, but rather by batch. Every batch is assigned to a valuation type.
The stock quantity, stock value, and valuation price for all valuation types are managed cumulatively at valuation-area level.
Must the Valuation Type Exist Before the First Goods Receipt?
You can post the goods receipt of material of a certain valuation type only if the valuation data for this valuation type already exists, because the system valuates the goods receipt at the price defined in the valuation data. On the other hand, the stock data for the valuation type is created automatically during the first goods receipt into the storage location, if this is defined in Customizing for Inventory Management.
Goods Movements with Materials Subject to Split Valuation
If you want to enter goods movements for materials subject to split valuation, you must enter the valuation type in addition to the material number.
Enter the valuation type in the Batch field for MB01.
In MIGO, there is a valuation type field in Detail data -> Material.
Regards,
Kumar

Can we use batch management in repetitive manufacturing?

Can we use batch management in repetitive manufacturing?
If not, can we use classification or something else?
or what else options we have.
Thnx!

why not?
http://help.sap.com/saphelp_47x200/helpdata/en/25/283c594f7811d18a150000e816ae6e/frameset.htm

Cost of finished product repetitive manufacturing

Hi,
My clients produces 5 different finshed products always. I want to map the scenario in Repetitive manufacturing.
Is it possible in REM to get the actual cost of production of 5 products separately?? fir example can i get cost of finished product 1 as Rs200, in the month of Jan2009 for 10 quantity, cost of finished product 2 in the month of Jan2009 for 5 quantity etc etc .
Regards.

Thanks to all for their valuable inputs.
Dear Mangalraj: Its really a challenge for me to decide whether to go for REM or not. The reason why I am not going for discrete is :
1. Client doesnt know how much of ( for example) fertilizers it issues for finished 1 or finished 2 . client says he knows that in a month how much he has used for example 100 kg of fertilizers in total, not on basis of finished goods. So, i think i will have problem during BOM creation and goods issue in particular.
2. Since finished products are rose plants, jasmine plants etc, client says i dont how much to do Goods reciept. few plants may still be not ready to be able to do goods reciept.Client says its very difficult for me to count flower plants everyday and then say out of 1000, 10 are ready to be done Goods reciept and 15 are dead so these should be scrapped etc.
These are the resons why i thought it to map to REM. But client also wants to know price of each plant , means whats the price of rose plant(per plant), price of jasmine plant( per plant).
Request you all to throw some light on this..
Regards.

Production Order in Repetitive Manufacturing

Hi All,
We are using REM scenarios. But we need to use the Production order for some material in the same plant where we are already using REM.
Is it possible to use both Discrete and REM for the same material but at different periods? Using Discrete for some period and switching over to REM. Is there is anyway to use the above mentioned scenario.
Kindly suggest.
Regards,
Sureshbabu G.

Hi,
As we know that In Repetitive Manufacturing, components are often staged at the production line without reference to a particular order.
To create the demand program again for your production order, you must define the planning strategy for a product. Planning strategies represent the methods of production for planning and manufacturing or procuring a product. and run the scenario accordingly.
Regards
Chandra

WIP FOR REPETITIVE MANUFACTURING WITH VALUATED SALES ORDER

Dear All,
We are in the process of implementing Repetitive manufacturing with valuated sales order(MTO). I want to clarify whether in this scenario WIP will be generated.
Since, at the time of final backflushing, what ever GR done for finished goods, the GI for its components will be done automatically. The components will be issued based on the BOM. I think in this scenario WIP will not be there.
Please tell me whether i am correct.
regards
ranga

Thanks. I have another scenario. My client wants to transfer all cost of HR,Admin, finance etc and other indirect production cost center cost to production cost center. I mean they want to charge on the product. I have to production cost center. Client will give me the basis for allocating the cost. I have to do assessment and distribution for cost allocation
But, I want to clarify how do i include the admin, hr or finance and indirect production cost center cost in cost component structure if i do the above process.
How to do the cost splitting.
regards
ranga

In Process Inspection for Repetitive Manufacturing

Hi All,
I'm trying to perform in-process inspection for repetitive manufacturing. I have a semi finished material which has the inspection type 13 activated in the material master. Rate routing for it has also been created. Characteristics have been assigned to its operation and the routing is attached to a production version. When I o to MFPR to create a lot, I specify the material, plant and production version with QM active (tried the other 2 options as well) but when I execute, nothing shows up in the list. When I click on create inspection lot, it says, "either select versions or place cursor on versions now" but there's nothing in the list?
Regards,
Bilal

Hi,
Please check whether the repetitive manufacturing check box and REM profile is defined in the MRP4 of material master.
Please define that and try to run the transaction MFPR.
It should solve your problem
Regards,
Sumit Gupta

Dunning procedure in configuration:Define Parametrize External Transactions

Hi There,
We can assign a Dunning Procedure in configuration at "Define and Parametrize External Transactions".
Path:
Financial Accounting->Contract Accounts Receivables and Payables->Basic Functions-> Posting and Documents->Document->Maintain Document Assignments-> Maintain Transactions for Non-Ind. Contract Accounts Receivables and Payables->Define and Parametrize External Transactions.
For every unique combination of Application Area, Company Code, Division, Main and Sub Transaction:
When you Add or Select an External Main and Sub transaction, on the Line Item Parameters you can add among other things - a Dunning Procedure and Dunning Lock reason. We cannot assign a Dunning Grouping here though.
I have been trying to figure out what the use is of assigning the Dunning procedure here.
1)In what business processes and when/where is this used? What circumstances is Dunning Procedure assigned at Transaction (Main and Sub) level?
2)Does this configuration insert the dunning procedure at the Item level? i.e all items created by this configuration (main and sub transaction) are configured with this Dunning Procedure or Dunning Lock Reason?
3)What advantages does it provide over assigning the dunning procedure to the Contract Account or Contract Object?
Thank you.

Hi,
1)In what business processes and when/where is this used? What circumstances is Dunning Procedure assigned at Transaction (Main and Sub) level?
Everytime a document item with this combintaion of transaction is created. It is a way to default some attributes when documents are posted. This dunning procedure has priority over the one filled in the contract account.
2)Does this configuration insert the dunning procedure at the Item level? i.e all items created by this configuration (main and sub transaction) are configured with this Dunning Procedure or Dunning Lock Reason?
Yes, this level has the highest priority (the specific level over the general level), and yes this configuration insert the dunning procedure at the item level
3)What advantages does it provide over assigning the dunning procedure to the Contract Account or Contract Object?
Well, it depends what do you want to get. Sometimes specific postings done in the contract account are required to be dunned using a different dunning procedure than the one filled in the contract account.The dunning procedure filled in the contract account is used by dafault to dunn all the contract account postings, but the postings with its own dunning procedure.

Repetitive Manufacturing Scenario

Dear All,
I would appreciate it if you can provide me with a FLOW of REM, a walkthrough guide with transactions to test the REM scenario and pre-requisites of each transaction.
Thank you

Dear,
Reporting Point Rem
Steps are as,
1)You must assign a suitable repetitive manufacturing profile in the material master record to be able to backflush a material using either the mandatory or the optional reporting point backflush function.
2)You must set the optional or the mandatory reporting point backflush in the repetitive manufacturing profile.
3)This type of backflushing corresponds to the milestone confirmation in make-to-order production. Therefore, in the routing, you must select a control key which has indicator 1 (= milestone confirmation) in the confirmation field.
4)You must enter the routing in the production version of the material. The system first looks for the routing entered in the detailed planning section. If no entry exists here, the system then uses the routing from the rate-based planning section.
5)You must carry out a version-specific or a standard cost estimate.
6.You are recommended to use the version-specific cost estimate which can be carried out in shorter intervals than the standard cost estimate.
Reporting point is a concept for REM. This is to be set up just like Milestone operation.
Select the Control key which is relevent for Milestone confirmation like PP01
or select a control key which is having the confirmtion selected as *1 - Milestone confirmation
You need to select REM profile 003 or 004 from sttd REM profiles to have Reporting Point and in OP67 (Control key for Operations) you need to set confirmation to 1 - milestone confirmation .
Please try and come back.
Regards,
R.Brahmankar

Repetitive manufacturing:backflush

Dear experts,
At my client place , repetitive manufacturing scenario is there.
While doing back flush, I am facing an error "Argument 1061 not contained in table T437D"
"Message no. RM001"
Please guide me where I am going wrong in customisation.
Regards,
Sameer

Dear Sameer,
check for this 2 settings,
SPRO-Production-Repetitive Manufacturing-Planning-Define scheduling parameters for Planned orders (OPU5),Check
*whether for order type * or for order type PE - Run Schedule*Quantity for Plant RA01 whether you have maintained the
relevant required parameters.
Then also in SPRO-Production-Repetitive Manufacturing-Planning - Planning Table-Maintain distribution for Planning
table whether you maintained the setting for the plantRA01.
Once after doing this setting,it gets updated in table T437D.
Regards
Mangalraj.S

Procedure to configure repetitive manufacturing

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