Process manufacturing steps

Please specify step by step t-codes for process manufacturing (PP-PI) from demand to order closing. Regards.

Please follow the following steps PP - PI .
MD61 - PIR Creation
MRP Run
MD04 - Stock requirement list.
COR7 - Planned Order To Process Order
COR2 - Contole recipe generation.
COR2 - Release process order.
MB1A - Goods issue (261)
COR6 - Phasewise confirmation
CORK - Header level confirmation
CORR - Collective confirmation.
MB31 - Goods Receipt (101)
Master Data
C201 - Create master recipe - C202/C203
You can create BOM in master recipe itself.

Similar Messages

Oracle Process Manufacturing Release 11i

Hi there,
Is there a free version of Oracle Process Manufacturing 11i for download? If so what is the site?
Thanks.
Regards,
Leon

Hi All,
Here I talk a step to explain about Discrete, Flow, Process and project manufacturing process.
Discrete:
1. Assemblies are built in specific (discrete) quantities. These jobs or work orders use specific materials and resources.
Say ship building, job shop companies etc are few examples of discrete.
2. Assemblies that are made in groups or batches.
Discrete Manufacturing is a Batch production situation related to most industries like Engineering
It use routings to schedule job production activities and create operation specific material and resource requirements.
Flow:
Flow manufacturing developed to support 'Lean manufacturing'.
Lean manufacturing concepts include:
JIT, pull, value stream mapping, kanban, single piece flow etc.
This module will enable flow manufacturing concerns.
Ex: Car manufacturing
http://forio.com/simulation/oracle/main.htm?page=background&FD_p=1
http://www.psa-peugeot-citroen.com/en/psa_group/visite/index.html
Process:
It is purely for process manufacturing concern
Ex: Chemical industry, pharmateicals etc jus think of chemical laboratory.
Project:
Projects are used to track costs by specifying revenue and billing methods. Each project can have a set of top level tasks, and a hierarchy of subtasks.
As rightly said ETO is example for project manufacturing
To answer your questions
1- A Steel making Company is under Discrete Manufacturing or not?
Depending the concern manufacturing practice only we can say it as discrete or not.
From the above explanation you can able to understand it.
All discrete industry will adopt few lean manufacturing principles to add value in their process.
2- Can we have Discrete & Process in one organization? because some part of my Org like Discrete Manufacturing and other like Process Manufacturing ?
Yes we can have, say for a final product two or more items may come from both discrete and process types.
Hope it is clear and helpful.
Tks
M J

Is there away to define FIFO costing to a Process Manufacturing Organizatio

Hi Experts,
This is in R12.1.1.
The requirement is process manufacturing should be in FIFO Costing.
However I haven't read any FIFO costing from oracle documentation.
Is there way to assign FIFO costing to a Process Manufacturing enabled Organization?
Please share links if you have regarding this requirements.
Thanks,
Nuel

Hi,
Using the ParallelModel.seq as the base
The new process model in the zip file has a new step in the Initialize TestSocket sequence which generates a new Client Sequence File path based on the Computer Motherboard Test Sequence.seq string.
This new path name is passed as a parameter to the Create Test Socket Execution for each of the test socket executions.
Unzip the file and place the new Process Model into \Components\User\Model\TestStand and place the test sequences into the folder \Examples\Demo\LabVIEW\Computer Motherboard Test.
Launch the seq editor and set the Station Model to use the new Pocess model ( you can set it back when you have finished). Open one of the new test sequences and select the Test UUTs to start the sequences. The
four new sequences will be launched.
I can see that the sequence that you initially open wont be your test sequence but a sequence that allows your test selection or sets up the sequences to run, setups your process model to run etc.
(This new Process Model sequence is from Teststand 2.01 beta, so if you have any problems then cut the new step and paste it into your ParallelModel sequence)
Hope this is a start
Regards
Ray Farmer
Regards
Ray Farmer
Attachments:
New_Process_Model.zip ‏54 KB

Integration with Process Manufacturing

We are looking at upgrading Financials and Process Manufacturing to R11i early next year. Currently we use i2's Rhythm Factory Planner but are interested in the APS developments.
Which APS modules are available for use with OPM? Also where can I get an indicication of the cost per module?

I've got this info from Oracle. Hope this helps. OPM is integrated with APS now.
1. It uses the advanced planning engine and global ATP.
2. Demand Planning integration is in the works.
3. Manufacturing Scheduling is purely a discrete option and not needed for
OPM.
The pricing of APS for OPM is the same as the standard APS and is priced by Cost of Goods Sold. You may get the price details from your local Oracle sales.

New forum for Oracle Process Manufacturing Users

www.opmforums.com
The OPM Forum is a new resource available to end users, consultants, developers and anyone else interested in learning more about making the most out of Oracle Process Manufacturing. OPM Forum brings together experts, proficient users and newbies to promote knowledge sharing, technical exchange and best practices around OPM implementations.
The forum is fully searchable and contains postings around a variety of topics related to OPM. Current topics include data collection, inventory/receiving, order management/shipping, production and quality. The forum is open to the public and registration is free. Once registered, users can:
Post new threads
Reply to other peoples' threads
Edit posts
Receive email notification of replies to posts and threads they specify
Send private messages to other members
Enter events in the forum calendar
Set up a 'buddy-list' to quickly see which friends are currently online
The forum is non-commercial and individual email and/or other personal information is not disclosed.
Check it out for yourself at www.opmforums.com

You can still use this forum. It would better
if we can concentrate all the Text questions on the Oracle Text forum.
null

Special variances in Process Manufacturing

Dear OPM Forum member,
You are in the Oracle Process Manufacturing Community and as a fellow member, I would appreciate your input on leading practices for this case.
A large manufacturer in the Chemicals and Petroleum space has engaged us to collaborate on a footprint to rapidly deploy Oracle Process Manufacturing (OPM) globally.
This Company uses four variance calculations not available in OPM. To illustrate, one of them is Manufacturing Yield Variance. The others are for usage, filling and batch. None of these are available in OPM.
We have identified 2 probable solutions – (1) Calculate these variances in a business intelligence tool or report and then adjust the production formulae for accuracy or (2) extend Subledger Accounting by adding these 4 variances to the existing list.
However, if you solutioned a similar requirement, we would like to know what you did to enhance OPM with these special customer calculations. A writeup, if already available would help us greatly.
Thanks,
Sanjib Manna

Srini
Sorry for my late reply. I was trying to get my arms around these variances and finally have time to update this thread.
Here is the background.
We have a liquid batch for paint intermediate (Master Rex). Intermediate product is yielded to the Filling batch wherein the liquid is filled in drums or containers to produce the final SKU product. There is a separate costing and production formula for the liquid batch and a separate costing and production formula for filling batch. Here are the details on the variances.
1. What is MANUFACTURING YIELD VARIANCE?
1st, M-rex Theoretical Gallons Available is calculated as - Actual Output / Formula weight per gallon.
In the above, Formula weight per gallon is Total Costing Ingredient Quantity / Yield Product Costing Quantity.
2nd, Manufacturing Yield Calculation is calculated as Planned Quantity - Theoretical Gallons Available.
In the above formula, Planned Quantity = Production Formula Planned Quantity.
Manufacturing Yield Variance = Manufacturing Yield Calculation * Product Standard Cost (M-rex).
2. What is USAGE VARIANCE?
= Sum ((Actual Ingredient 1 Quantity - Planned Ingredient 1 Quantity) * Ingredient 1 Standard Cost) + ........)
3. What is FILLING YIELD CALCULATION?
1st, Filling Theoretical Gallons Available is calculated as M-rex Theoretical Gallons Available. In the current domestic system, the filling batch is automatically spawned from M-rex batch once M-rex batch is completed. Additionally, there are automatic system checks to ensure the M-rex quantity in the spawned Filling batch is same as the parent M-rex batch.
2nd, Filling Yield Calculation is calculated as Filling Theoretical Gallons Available - Actual Gallons.
In the above formula, Actual Gallons = Actual Yield * Filling Formula M-rex Quantity.
Filling Yield Variance = Filling Yield Calculation * Product Standard Cost (M-rex).
4. What is METHODS VARIANCE?
I made a 1000 gallon batch, here is the process assuming a standard cost of $1.00 for ingredients A, B and C and product X.
Cost of making 1000 gallons of product X: 1000 Gallons * $1.00 = $1000
Material cost incurred for using Ingredient A: 50 Kgs * $1.00 = $50
Material cost incurred for using Ingredient B: 100 Kgs * $1.00 = $100
Material cost incurred for using Ingredient C: 800 Kgs * $1.00 = $800
Resource charges incurred for producing X: $30
Methods Variance = $1000 – ($50 + $100 + $800 + $30) = $20.
Thanks in advance,
Sanjib

Send Message from Process Chain Step without Process Log

We send a mail message, depending on the success or failure of the process chain step, to user list.
When the message is sent not only custom message but also the status information and the process log are sent.
Our users are only interested about the result of the chain and they don' t want to view all technical information.
Is it possible to send message without process log?
Regards

Hi,
Take 2 process(red and green line) from each of the process in the process Chain, one is for sucessfull and other is for failure and at the end of the proces chain, just put all failure process to the OR and have add a ABAP Program (with Not Sucessfull) and then just put all sucessfull process to the AND and have add a ABAP Program (with Sucessfull) .
This wil send the mail to the users, when ever there is failure in PC any where, or sends a mail ..if the process chain completes sucessfully.
If you want only add the send of mail option at the end of the process chain, we can just add 2 process (red and green line) and have same flow as above. so that.. it will only sends mail..when there is failure or sucessfull of the process chian.
Hope it helps ......

Scenario for Process Manufacturing..

Dear All,
Our client imports goods and then packages them at their site into different packages and boxes. After that those products are dispatched. The client wants to keep an eye on the status of packaging and for that they require a Manufacturing module.
Can Process Manufacturing be implemented for this scenario or Discreet Manufacturing will be a better option?

Hi
Both the way you can choose.
As an OPM Consultant, I prefer to go with Process Manuf. Module.
In your case
1. Your importing your Finished goods and just doing the packing to these Finished goods
2. Now this Packed FG, your are now selling to the Customers
When choose OPM, Here you need to create Formula/Recipe using this you need to perform a Production Batch.
In Formula, keep your Imported Item as Ingredient and Packege Item as (may be box/Cartoon/Sheet....etc) Ingredient and Lables(if required) also as Ingredient and with these Ingredients now you want to make a desired Finished Goods as PRODUCT using Recipe in Production Supervisor Module to complete your Batch.
Now your Packed FG is ready to Ship to Customer.
Hope you understood and implement this.
Regards
Raj
Sierra Atlantic.

Process chain step by step documentation

Hi friends,
I am looking step by step documentation for process chains,please send me documents.
thanks for advace
bye
habeeb
[email protected]

Hi Habeeb,
look at www.service.sap.com/bi --> SAP BW old release --> BI Infoindex --> P: you will find 5 documents on Process Chains.
Go through this help documents and downloads.
http://help.sap.com/saphelp_nw04/helpdata/en/67/13843b74f7be0fe10000000a114084/content.htm
SAP help Creating process chains..
http://help.sap.com/saphelp_nw2004s/helpdata/en/8f/c08b3baaa59649e10000000a11402f/frameset.htm
https://www.sdn.sap.com/irj/servlet/prt/portal/prtroot/docs/library/uuid/8da0cd90-0201-0010-2d9a-abab69f10045
https://www.sdn.sap.com/irj/servlet/prt/portal/prtroot/docs/library/uuid/19683495-0501-0010-4381-b31db6ece1e9
..http://help.sap.com/saphelp_nw2004s/helpdata/en/8f/c08b3baaa59649e10000000a11402f/frameset.htm
https://www.sdn.sap.com/irj/servlet/prt/portal/prtroot/docs/library/uuid/8da0cd90-0201-0010-2d9a-abab69f10045
https://www.sdn.sap.com/irj/servlet/prt/portal/prtroot/docs/library/uuid/19683495-0501-0010-4381-b31db6ece1e9
https://www.sdn.sap.com/irj/servlet/prt/portal/prtroot/docs/library/uuid/36693695-0501-0010-698a-a015c6aac9e1
https://www.sdn.sap.com/irj/servlet/prt/portal/prtroot/docs/library/uuid/9936e790-0201-0010-f185-89d0377639db
https://www.sdn.sap.com/irj/servlet/prt/portal/prtroot/docs/library/uuid/3507aa90-0201-0010-6891-d7df8c4722f7
https://www.sdn.sap.com/irj/servlet/prt/portal/prtroot/docs/library/uuid/263de690-0201-0010-bc9f-b65b3e7ba11c
Process Chains
Steps for Creating Process chain!
http://help.sap.com/saphelp_nw04/helpdata/en/67/13843b74f7be0fe10000000a114084/frameset.htm
https://www.sdn.sap.com/irj/servlet/prt/portal/prtroot/com.sap.km.cm.docs/library/events/sap-teched-03/using%20process%20chains%20in%20sap%20business%20information%20warehouse
https://www.sdn.sap.com/irj/servlet/prt/portal/prtroot/docs/library/uuid/19683495-0501-0010-4381-b31db6ece1e9
and also check this.
http://help.sap.com/saphelp_nw04s/helpdata/en/58/9c6c4251e4c153e10000000a1550b0/frameset.htm
http://help.sap.com/saphelp_nw04s/helpdata/en/44/60c800738d311de10000000a155369/content.htm
/people/sap.user72/blog/2005/12/27/the-new-sap-netweaver-job-scheduler-a-redwood-oem-tool
http://help.sap.com/saphelp_nw2004s/helpdata/en/86/6ff03b166c8d66e10000000a11402f/frameset.htm
***Pls assign the points , if info is useful**
Regards
CSM Reddy

PROCESS AND STEPS OF CONFIG FOR IMPORT MATERIAL RECEIVED AND SALE TO CUSTOM

Hi,
We have plan to develop new process is import the material at plant then repack the material in different size and sale
the material to customer.
I am not fully aware of entire process of MM/FI/SD integration part and process steps.
Can anybady help me to provide Entire process and steps of transaction and config process ?
Thanks in advance
Regards
Tarunkumar

You are asking almost the entire configuration of MM/SD/FI which is not possible. Please describe your process where you need to answer for the following:-
a) whether the import material would be sold to domestic customer
b) whether the import material would further be processed in a plant
c) whether the import material would be cleared at domestic customs
For each and every above question, you need to follow a different configuration in SAP. Also first search the forum based on your current scenario and wherever you are unable to proceed further, please post that issue only instead asking for entire configuration.
thanks
G. Lakshmipathi

Execute process chain step based on value in a custom table

HI,
I have a requirement where i need to execute a process chain step based in the value of a field in a custom table.
e.g. If ztable-zflag = 'X' then execute next step else stop.
I am trying to use the decision between multiple alternatives process type, but i guess we can only use formulas in it.
Also, i created a custom method and called it through the badi RSAR_CONNECTOR, but the same isnt working as expected.
Would appreciate inputs from the experts.

Hi,
Thank you for your response.
I followed exactly what is written in the document. But when I execute the process chain with the Decision between Multiple Alternatives process type, it fails with an exception message.
Below is what I have done:
Below is the code that I entered in the method (Please note that ZPC_CONTROL is the table from which I need to check the value. This table contains 2 fields: Process Chain Name and Flag. My requirement is that when a particular process chain has the flag checked, then the process chain should move ahead):
Below is the GET method:
Finally, here is the formula that I have written in the Decision Between Multiple Alternatives process type:
And the event is Option 2 (which I assume will move the process chain forward if the flag is checked for the process chain ‘TEMP_TEST’)
Please note that the flag for process chain ‘TEMP_TEST’ is checked in the table ZPC_CONTROL.
Below is the error in the process chain:
Please let me know where am I going wrong here. Appreciate your help.

What is Process Manufacturing?

Hello All,
Can any tell me what is process manufacturing. As i am a starter, if you could throw some light in detail or brief level, how it works, where it works, for what it is? and What is the better way to start digging in to this module, i mean where is the head and tail?
I am working on Supply chain process- Quote to Cash and procure to pay, is it related to that? or if you have some interesting doc's, if you could forward me and that will be a good start for me [email protected]
Thanks in Advance!
Vinoth

Go through the following links, it should be helpful:
[Process Manufacturing|http://www.oracle.com/applications/manufacturing/Process.html]
[Applications Releases 11i and 12 - Process Manufacturing Manuals|http://http://www.oracle.com/technology/documentation/index.html]
[Note: 417933.1 - Getting Started with R12 - Process Manufacturing FAQ|https://metalink2.oracle.com/metalink/plsql/ml2_documents.showDocument?p_database_id=NOT&p_id=417933.1]

Process Chain Step by Step

Hi to all,
Please can any one tell me, how to designe Process Chain Step by Step.
Or any Document Related to that.
i shall be thankful to you for this.
Regards
Pavneet Rana

Hi Rana,
Have you searched in the SDN or Google. this is the general topic was discussed n no of times and lots of documents are there on this.
Check the below link which givs step by step
Process chain creation - step by step
/people/juergen.noe/blog/2008/01/11/process-chain-creation--step-by-step
https://wiki.sdn.sap.com/wiki/display/BI/Processchainscreationandmonitoring
Regards
KP
Edited by: prashanthk on Jan 19, 2011 5:08 PM

Oracle Process Manufacturing Process Execution Cycle

Hi I am new to OPM and looking for an overview of how OPM works.
I have searched but could not find any specific document.
If anyone is having or knows the process , Please share it.
Thank you in advance..

Hi;
Please see:
Information Center: Oracle Process Manufacturing [ID 1393312.2]
http://docs.oracle.com/cd/E18727_01/doc.121/e13652/T321962T321965.htm
http://docs.oracle.com/cd/A99488_01/acrobat/115gmepeapiug.pdf
http://docs.oracle.com/cd/A85683_01/acrobat/gmetrm.pdf
http://oracleappscommunity.com/oracle/blog/955/oracle-process-manufacturing-process-execution-tables/
Also see:
For r12.1.1:
http://download.oracle.com/docs/cd/B53825_01/current/html/docset.html
For r12:
http://download.oracle.com/docs/cd/B40089_10/current/html/docset.html
For r11:
http://download.oracle.com/docs/cd/A60725_05/r11_doc.htm
Regard
Helios

BR100 Document for Oracle Process Manufacturing (OPM)

Hi,
Can anybody please send me sample BR-100 document for Oracle Process manufacturing for Steel / Coal slag processing industry??
Thanks in advance.
With Regards,
Vishal Gujar
Edited by: 956843 on Dec 14, 2012 12:42 PM

11g is not release yet for SOA Suite. The latest version is 10.1.3.4.
here is some docs to get you started
http://www.oracle.com/technology/products/ias/bpel/htdocs/dev_support.html
cheers
James

Process manufacturing steps

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