Process Order Blending Solution

Hi ,
Is anybody have experience on process order blending scenario ?
For example :
We produce 5 different batch finish goods
Now we want to blend those 5 different batch into 1 batch
Thanks for help !

Hi,
Create process order manually.
Mention the material in Components overview and give the batch numbers of the material which you like to use.
Give the resource and as usual proceed...
for cost information check in the cost tab of the order.
I have followed the same in blending of pharma finished product
regards
Ram Kumar

Similar Messages

Changing material number when Process Order is released

Hello,
We have a scenario in which the material number of a process order may need to be changed after the process order is released. We will have both in process and post production inspection types assigned to this order, and both inspection lots are created at process order release. We also will have a batch number created at process order release.
When recording test results in the inspection lot before a process order has been confirmed, the users may identify that the material number should be different. We would like a way to be able to either change the material number in the process order (and inspection lots). We know this involves a lot of updates (master data changes to the existing process order and inspection lots). Currently, there is no way to transfer information to a new material number without receiving product in and performing a usage decision in the post production inspection lot to transfer to a new material number.
The client has implemented all modules, except PP (which we are in the process of now). We know that Variant Configuration would have been the right solution for this, but this is not an option since MM is already implemented.
If you have any suggestions, please reply.
Thanks in advance.

Hi Prasobh,
The exact scenario is as follows:
1. A semi finished good will be used as a component to produce the finished good.
2. This semi finished good will have treatments added to it, and quality inspection will be performed as treatments are added.
3. Inspections will occur several times as treatments are added. If during one of these inspections, material is out of spec, and the blend should be transferred to another material number, we need to be able to change to another material number. To have a customization where material number is changed in all of the relevant PP and QM tables seems risky.
This is why we can't really use material classification. We also do not have the option to use VC bc the MM module is already implemented.
Thanks.

Custom exit or badi for changing the user fields in operation of process order

Hi all
    I want to find a exit or badi to set default value to the user fields in operation of process order when COR1.
    I have tried exit 'PPCO0001', but this exit is call after commit work, so I can not change any thing
    I also tried to use badi 'workorder_update', 'before_update', but all parameters in this BADI are importing, can't be changed, I've tried to change it and then program dump.
    Do you have any solution for this question?
Thanks

Do a Implicit Enhancement at the PBO of this subscreen.

Process Order Cost Analysis Target and Actual Quantity Missing

This is related to Process order costing .
Issue : Before activating Material Update field in Costing view 1 of Material master , we have created few process orders and Delivered .
Hence cost analysis shows Actual and target cost fields Empty in COST ANALYSIS report of order . After Updating field in Material master , New Process orders are calculated with Actual and Target cost .
Solution needed : How to do Actual and Target cost estimation back in cost analysis report for old process orders which are created before Material Update field ?

You have deleted the Component in the BoM.
Then you have created a production order, check if the start date of this order is after the date change in the BoM..... Can be that the component stills exists in the order ? Have you tried deleting the compoent in the order BoM ?

Issues during Component Batch Determination for Process Orders

Hi,
I am encountering a strange issue during component batch determination of process order.
1. During creation of process order, when I execute batch determination, systems does determination based on strategies we have set and when I click on Copy it gives an error
"Log cannot be saved: Object/subobject not specified"
Message no. BL201
*Diagnosis
Log save cancelled because at least one log contains no object or subobject.
Object and subobject are needed to classify application logs because there are several log types. Only a few logs are managed in main memory at runtime, so this classification is not needed.
If the logs are to be saved in the database, object/subobject must be specified for later retrieval.
Procedure for System Administration
Object/sub object can be passed when a log is created (function module BAL_LOG_CREATE) and changed with BAL_LOG_CHANGE.
The possible values for object and sub object must be configured in transaction SLG0.*
If I save the order with CRTD status and come back again in change mode and do determination, It works fine.
Again when the order is in REL status and do the determination, It gives the same error.
This happens only for a specific plant, In other plants batch determination works in all scenarios.
I checked for all plant related Config for batch determination and coudn't find any discrepancies.
Please advise how to resolve this issue. Thanks in advance for your help
Regards,
Aheesh

There Is no direct solution for your requirement just try this work around.
While defining the batch determination search strategy for process order in COB1, there is one column Quantity proposal where you can attach the Routines (This is written in ABAB code ) make use of this, define New Routines with ABAB help to fulfill your requirement. Try this if found useful award full points.
Regards,
Ajay Nikte

How to downloadin Business Process Repository in Solution Manager?

Hello,
Does anybody know how to download whole Business Process Repository from solution manager?
I know how to download BPR, that are related to project, to excel file, but I want to download all the scenarios,processes are inbuilt to the Solution Manager business blueprint.
Can anybody help me?
Thanks,
Mahantesh

Hello Mahantesh,
I suppose that your idea behind this question is that you would like to browse the contents of the BPR. For this specific pupose, SAP will deliver a new web dynpro application with SAP Solution Manager 4.0 SP 12 and the respective stack coming out mid June 2007 which allows you to browse all BPR contents in your SAP Solution Manager system. So you no longer have to create a seperate project and select the contents via F4 value help in SOLAR01 in order to access the contents.
For further updates, please check the news mid June:
<a href="http://service.sap.com/solutionmanager">http://service.sap.com/solutionmanager</a>
Media Library -> Technical Papers. It will probably be called: "4.0 Support Package Stack <latest stack> [probably stack 12]"
However, please note that an individual download of the entire or partial BPR structures into MS Excel will not be possible.
Best regards,
Doreen Baseler

Missing stock during Process Order creation

Hello Masters.
I'm facing a new problem here in my client.
Thats the situation:
We are trying to generate a subcontracting process order to delivery a semi finished material to a supplier in order to be packed. We already have a contract with this ssupplier, its been saved as a supplier, we already did this operation with him more than once.
The question is that during the process to create the process order, system is giving us a message that there is no enough stock off semi finished material to be send to the supplier. (it comes a message that is missing a small quantity to fiill the right amout we want to send to the 3rd party - something around 1,5% of the total amount)
But if we go to MMBE we can see the same amount of stock we want to delivery to the supplier in free utilization.
Besides we are using here WM we didn't see any difference that could give us the error.
In QM inspection batch all the amount were released (321 movement) no sample quantity was taking/retained.
The most insteresting part is the we did the same operation for the next batch of the same semi-finished material. I mean for the batch produced yesterday (monday may 9th) we already sent to the 3rd party for packing but for the batch from last friday, we are facing the issue.
In this case we have the same kind of process order, same 3rd party, same materials, same process a so on.
Please could you give me an idea where should I look for a solution.
Thanks in advance.
Harlen

Hello Vivek thanks for your anwer.
However, Ive talked to a QM consultant and presented the issue for him. He told me to use a SAP program QEVAC20 ( notes 48815 and 717622 ) to check possible inconsistences between QM and IM stock.
So We will try to use this report to check if there is an issue. Have you used this program before? Do you think it should help us?
Due to the process to create the process order, there is no issue, no issue with batch number or inspection lot. The error message comes when we try to select the batch number of semi finished material in COR1 tcode.
The message complains theat is missing a small quantity of the batch.
Tks,
Harlen

Change Production version during creation of Process Order COR1

Hi,
Scenario:
Based on the entered Material, Plant and Order type system need to trigger a popup asking the user to select the Production Version. This should happen before clicking on SAVE button, so that all the values will be populated correctly based on the changed VERID.
I did not find a user exit that enables to change the Production Version (VERID) value. So I thought of displaying the popup in the user exit EXIT_SAPLCOZF_003 which will be triggered before initial screen appears, export the selected value and pass it to a User Exit or BADI where VERID can be changed. But cannot find a user exit to do it.
Please help me find a User Exit or BADI to change the Production Version during creation of Process Order using COR1 transaction before clicking on SAVE button.
Thanks,
Manoj.

Hi Manoj,
So - almost four years later - I saw your post and I saw myself in the very same situation as you did...
I found a solution for those who wants to change the production version of the production order from the sales order creation: create an enhancement in the function module 'MD_VERSION_SELECTION' and you are good to go.

Process order release reject.

Hi Experts,
Question related to Make to order (MTO)
I was created one sales order successfully.
Then I run MRP and i got Planned sales order.
After that I converted that planned sales order sa process order.
When i click on release icon, my proble arised.
that is Released rejected.
I checked the stock availability in MMBE/MB52, there I found lot of stock.
But in the Process order message is comming that missing parts list.
Can any body give me solution for how to release the process order.
by
M.Anand (Hyderabad)

Hi,
This has already been replied to in your earlier post...!!!
check and revert.
Cheers,
Rajan.

Process Order Batch number generation at the time of order creation

Dear All,
I m facing some issue at the time process order creation:
Current Settings:
1. Batch Number Creation at the time of order create.
Reason for this setting: Release of order is done by releasing operations one by one, therfore batch number will be generated on the final operation release, thats why we set up batch creation at the time of order create.
2. For FG batch number generation there is a program that copy the SFG(in Order BOM) Batch number to FG. ITs a industry requirement.
Problem:
when we create FG order system generate the error message at the time of order creation tht No batch could be determine.
Please suggest the solution
Thanks,

Hi
Hope you have cretaed Batch serch strategy in COB1
U need to maintain it as per your strategy type.

Process Order COR2, main product + co-product automatic lots creation

Hello Gurus, I'm a programmer but before starting the enhancment of standard I want to be sure that there is no other solution (in customizing)
I have the following situation
Maint Product A
Co-product B
Current situtation
I have a process order in COR2, when the process order is released and than saved automatic inspection lot is created only for Maint Product A
Requiered situation
Requiered situation is that while process order release also the inspection lot for Co-product B should be created
Is there any chance to do it using customizng
At the moment for both materials A and B there is the same inspection type assinged and the orgin type is '04' and also the control of inspection lot creation is set to 'Y'.
Is there any chance to change sometihg (inspection type, orgin type, something in MM)
NOTE: I would like to do it without doing a GR for Co-product B but exactly have a lot for Co-Product after releasing PO in COR2 like it is for Main Product now
I will really appreciate your notes
Thank you in advance Bogumila
Edited by: Bogumila Wendt-Rybak on Jul 17, 2009 10:57 AM

I dont think we can have a inspection lot created automatically for the co-products upon the Order creation .i.e release...
U would have to make it via enhancement... also i believe u can customize a separte inspection type and then use it to create inspection lot..
hope this helps.
regards
csn

Need Suggestion to Stage Process Order related data

Hi All,
Could anybody help me by providing the solution or suggestion for the problem which I am describing here. The problem is like to stage the process order related data (which are downloaded from SAP ECC for sending to machine data base or confirmed by machine data base which will be sent to SAP ECC) can we use NetWeaver Data Base by creating separate tables or by creating separate schema in NetWeaver DB or we will go for separate DB to stage all transactional data of Process Order.
Thanks in Advance.
Chandan

Hello Chandan,
1) Yes you can use underlying Netweaver DB either by creating new tables or by creating new schema but as per MII best practices it is Not Recommended because by mistake you might end up affecting the NW and MII configurations
2) There is no hard and fast rule saying you must stage Data but it is very good if you do it because,
                       a) Your data will be buffered when SAP is down
                       b) Faster processing
                       c) Ability to perform more analysis on data through many drill downs to sub-levels
3) I would recommend going for a separate DB to stage all your SAP Data (both for sending or receiving data from ECC)
Hope this helps!!
Regards,
Adarsh

Process order problem

Hi all,
A process order is created and for all thr materials in the order batch determination is carried out except one material.
The stock is available in the plant/stoloc and batch combination.
When i try to run the batch determination of the material , no batch is selected.
Only one batch is avialbale for that material.
How can i maintain the batch in the process order.
Kindly help me.
Regards
KK

Got the solution.

Get Process Order List Based on Date Range and Order Status

Hi all,
Iam using BAPI_PROCORD_GET_LIST to get the entire list of Process Orders based on selection criteria as plant. However I have noticed that there's no selection option to get records between start and finish times neither does any option exists to get only the released or open orders.
To filter records based on Start Date/Finish date or get records with specific status, we need to get the entire list of records that exists for a plant and then use repeater/condition action to filter the same. Fetching the complete list and then filtering is an overhead. Does anyone know a solution to this or does anyone have been in this situation ? Is there any other BAPI that supports the filter criteria to get open/released orders from SAP. Do we need to modify the BAPI to include Process Order start date and end date or System status as selection options ?
Appreciate your help !
Regards,
Gilmour

Hi Gilmour
I would say you have 2 options here..
1. Create a new RFC with the search params as you want them. Write the logic accordingly.
2. Use the Enterprise services for Production Order where you can say you want Process Orders. The Service that has Planned Start Date and End Date along with Status is ProductionOrderSimpleByElementsQuery_sync. See Link [here|http://esworkplace.sap.com/socoview(bD1lbiZjPTAwMSZkPW1pbg==)/render.asp?id=D507C16176BE11DA36BB000F20DAC9EF&fragID=&packageid=DE0426DD9B0249F19515001A64D3F462&iv=]
This service is available from ECC 600 onwards.
You can call the Enterprise Services using the Web Service Action block.
Regards
Partha

I have Problem in Process Order ,

Dear , I have Problem in Process Order ,
See we have Numbe of process order , that status is REL CRCR DLV PRC CSER BCRQ BRRQ GMPS*
Now i want to Mass TECO all order , but i can not TECO because status should be CRFI ,
So
1) how can i change staus all order at once to CRFi?
2) Can i do the TECO in staus CRCR ?
3) Any other solution
REGARD
SAP

Hi,
It is NOT possible to do the process order TECO with the status CRCR , this has to be changed to CRFI
you can change the status to CRFI from CRCR in the following way
1) go to CO54 -T-code
enter the plant & Date range
enter the process message category PI_CRST ( sap std) or relevent category defined for you plant
select the to be sent option
2) here you will get list of process messages related to control recipes, click on the SEND (ctrlshiftF12)
process message will be processed & Control recipe status will be cahnged to CRFI for CRCR
Thanks,
Rajaniaknth

Process Order Blending Solution

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