Process order creation

Hi Experts,
I want to create Process Order for the Rebars(FG for steel)
25 mm Rebar is produced from the Billets(Raw mat for Rebar)
cast no     No of Billets    Ton(Rebar)    %C   %mn    CEv
1F3233          64            102              .2        .68     .35
Cast no       1F3233 is derived from 3Casts= 64 billets
cast no     No of Billets      %C   %mn    CEv
22120        21                   .2        .69     .355
cast no     No of Billets
22121        34                    .2        .69     .358
cast no     No of Billets
22125       9                       .2        .65     .345
How to create the Process Order ?
Should i create One Process order per cast no 1F3233
or 3 Process Orders for each Cast
How to apply the Original Batch Concept ?
Regards,
Rajanikanth L
+009716788398

Hi,
You must have created the Original Batchs for your different casts..
Now using of combined Order may be an option..
Please explore in this direction.
Regards,
Siva

Similar Messages

Problem in process order creation.

Dear Sir/ Madam
i am facing a problem while process order creation.
the problem is:
Error when calculating cost for order ATFEDEC11 "see log Log is deleted when saving
Do you still want to save?"

Hi,
The log for production order preliminiary costing is not saved. Therefore, once the order is saved, there is no log available anymore (this is by the way a question of PP; none of the logs is saved).
Hope that helps...
Regards,
Declan

REGARDING PROCESS ORDER CREATION

Hi All,
While creating the process order for material, system showing the message that "Manual process order cannot be created for this product". But if we try with another user id, i could able to create the order for the same material.
Plz suggest the solution to get rid of this error.
Thanks
Arvind S

Hi,
The message "Manual process order cannot be created for this product" clearly indicates that the user is not authorized for Manual process order creation by COR1 transaction for this material and may be this material is planned through MRP or SOP etc. and in critical or certain situations manual process order creation is allowed to another user/user id for the same material ( type of materials/material code).
Some time organizations put such restrictions through enhancements. You can search the exact reason or logic of restriction by the help of ABAP consultant.
Regads,
Narresh

External Number gneration for process order creation

Hi,
I need to generate external number range for process order creation and at the time of goods receipt.
How can I do this in the include ZXVBZU02.
Regards
SAi

You might want to try search first:
http://www.google.com/search?hl=en&source=hp&q=externalnumberrangeforprocessordersite%3Asap.com

TCODE for Process order creation against Sales order

Hi gurus,
Pls tell me what is the TCODE for Process order creation against Sales order
Eg. CO07 is for production order from sales orde

Typically, in MTO scenario after the sales order is created you run MRP which will create planned order and then you convert that into production order using MD04.
Or if you have SD settings correctly directly from the release of Sales Order it will create planned order or production order.
please check and revert back.

Process order creation problem

I am creating a process order . while creating the process order system is throwing error as Auto batch numbering not set up for material type XXXX in plant xxxx . System is not allowing to create process order.
How to resolve the issue.

Check in CORW and switch off batch creation to isolate the problem if needed. Also see whether you have any batch managed compoents for which you have set master data for automatic batch determination.
There is no setting for material types and plant for batch. May be the error message is not correct. What is the message number?

Automatic Reservation at the time of process order creation

Hi Experts,
As you are aware, when we create a process order and save, system automatically generates the reservation and the reservation will be for movement type 261. My requirement is like this. When system creates reservation, system should consider for which order type the process order is created and create a reservation for other movement type also.
For eg. Iam having order type ZRRW. When system creates reservation at the time of order creation, system should check the order type and reservation should be created for a movement type Z11 instead of 261 in the normal case.
Is there any user exit for the same. Please let me know.
Else how can I post the goods issue with a movement type other than 261. MIGO is not accepting other movement types.
Anticipating your reply
Regards
Prathib

Hi Ayethebing,
Thanks for the reply. we created the new movement types inorder to use the SAP standard reports and get the different types of goods movements based on the different processes.
We can do the goods issue using the custom movement type through MB1A. But I was trying to use in MIGO and this is where system wont allow this.
In MIGO, system will do the goods issue based on reservation only. The reservation is created at the time of order creation and it uses movement type 261 irrespective of the order type.
I was trying to find out whether any option is there to use custom movement type to create reservation so that system would propose this movement type in MIGO for goods issue against process order.
This is an interesting case but unfortunately dont have any option of user exit or Badi. Only one user exit related to reservation is to change the str loc and back flush indicator.
@Sabine: Thanks for your reply. But the BADI that you provided wont serve the purpose.
Thanks
Prathib

At the time of Process order creation Batch determination

Dear All,
When i am creating process order at the time system not allowing me to execute batch determaination after release only it is allowing me to do.
My requirement is At the time of order creation i want assign batches ( Execute Batch Detrmination)for the material.
how to do this one, kindly hel me
Regards,
s.sakthivel

Hi sakthivel
Go to OPKP (Production scheduling profile) txn code and select in Batch management tab Automatic Batch creation at order creation (1) and check this profile is assigned to material in work scheduling view
Regards

Process Order Creation without Standard Cost

Hello All,
I need a functionality.. If standard cost is not released for a period , system should not allow me to create a process order in the certain period.
Is any standard configurations allow me to achieve this????
Thanks & regards
Mahesh
Message was edited by:
Maheshbabu M G

Mahesh,
Standard SAP allows creation of order without Std cost estimate. Only in REM you could make it give error.
However I suggest you could implement the exit PPCO0006.
In this the function module EXIT_SAPLCOZF_003 contains the import parameter CAUFVD_IMP which has material number (MATNR) and plant (WERKS). Pass these to table MBEW and get the value of STPRS (std cost). If this value is 0 then give the error.
Hope this is useful....if so reward points and close this thread.
Regards
Ram

Availability check during process order creation

Hi all,
can anyone tell me significance of availability check during creation /change of process order?? ( in terms of business)
how is the usual processs?

Hi,
Availability check for a material is carried out only if the material is
1. A stock item
2. Not a phantom item
3. Not a bulk material.
This can be carried out
1. during order creation
2. during order release
3. when a created order is saved
Availability check can be triggered either manually or automatically.
For this we need to define in checking control(opjk)
First define a checking group(ovz2) and checking rule and this
must be assigned to checking scope.(opjj)
In the checking scope(opjj) we should define
1. which Mrp elements are to be considered during check
2. which inventory categories are to be taken into account
3. whether Replinishment lead time is to be taken into account or not
4. whether check is also to be carried at storage location level.
This checking rule must be linked to checking control(opjk)in which you can say
1.No availability check for the material
2.Availability check when saving the order
3.What type of check is to be carried
whether ATP CHECK or Check against PIR quantities
4. Whether order should be released or not if there is
any missing parts.
The checking group is assigned to material master MRP3 view.Please check whether checking gorup is assigned to all the components in the BOM.
Regards,
nandha

Error in Process Order Creation

Hi Experts,
I am facing a problem while creating a process Order in COR1
I have got an error reading Master Data which is
No task list for select.ID 04 for auto. task list selection found
Please Help me out.
Thanking You In advance.

Dear Ashish,
1.Check if a master recipe exists for the material in C203 and if exists means check the usage and status of the master recipe.
that is value for status as 4 - Released General and usage - 1 - production .
2.If no master recipe exists means then create one using T.Code C201.
3.Then check the impact in COR1.
Regards
Mangalraj.S

Missing stock during Process Order creation

Hello Masters.
I'm facing a new problem here in my client.
Thats the situation:
We are trying to generate a subcontracting process order to delivery a semi finished material to a supplier in order to be packed. We already have a contract with this ssupplier, its been saved as a supplier, we already did this operation with him more than once.
The question is that during the process to create the process order, system is giving us a message that there is no enough stock off semi finished material to be send to the supplier. (it comes a message that is missing a small quantity to fiill the right amout we want to send to the 3rd party - something around 1,5% of the total amount)
But if we go to MMBE we can see the same amount of stock we want to delivery to the supplier in free utilization.
Besides we are using here WM we didn't see any difference that could give us the error.
In QM inspection batch all the amount were released (321 movement) no sample quantity was taking/retained.
The most insteresting part is the we did the same operation for the next batch of the same semi-finished material. I mean for the batch produced yesterday (monday may 9th) we already sent to the 3rd party for packing but for the batch from last friday, we are facing the issue.
In this case we have the same kind of process order, same 3rd party, same materials, same process a so on.
Please could you give me an idea where should I look for a solution.
Thanks in advance.
Harlen

Hello Vivek thanks for your anwer.
However, Ive talked to a QM consultant and presented the issue for him. He told me to use a SAP program QEVAC20 ( notes 48815 and 717622 ) to check possible inconsistences between QM and IM stock.
So We will try to use this report to check if there is an issue. Have you used this program before? Do you think it should help us?
Due to the process to create the process order, there is no issue, no issue with batch number or inspection lot. The error message comes when we try to select the batch number of semi finished material in COR1 tcode.
The message complains theat is missing a small quantity of the batch.
Tks,
Harlen

Problem during Process Order creation

Hi,
I have problem while creating Process Order.
I have maintained all the basic data required to create the process order.
When I Release the order, I am able to create the control recipe also, but PI sheet is not generated along with it. System gives the message "No PI maintained in customising for CRD for which control recipe is to be generated "
If I maintain the same, then system is unable to create the control recipe.
What may be the problem here? What i can do to rectify this situation?
Pavan

Hi Pavan,
1. Maintain PI in SPRO of process management
2. Assign this PI to one of phse in master recipe
3. Plz check wheather ur created Control receipe destination or not.
4. if not then maitain the same in Spro.
5.Check the ordre type dependent parameter i.e COR4 from SPRO
see the Control recipe gerated in REL phse else maintai the asme in production scheduling profile.
if possible plz send the sctren shot fir the same to
[email protected]
Regards
Siddhesh

Process order creation for Heat Number

Hi experts ,
Heat Number (Hot Metal) is produced from the Steel Melt Shop in steel Industry. Approximately 30 Heat Numbers will be produced per day
One HEAT Number = 75 Billets (PCu2019S)
One HEAT Number is Approx 150 Tones, by taking the Each Billet weight as 2 Tones.Approx 2250 Billets will be produced per day.
Raw Materials to produce the billets are DRI, Coke, and Lime etc.
Finished Materials will be HEAT Number & Billets
How to create the Process Order for HEAT Numbers & Billets?
What function has to be done with each Process Oder for Heat Number & Billets?
How to Apply the Original Batch Concept ?

Hi Ranjan,
I am new to this forums and I saw ur thread today.
I was wondering if u found the solution for you thread.
I have implemented SAP ECC ^ for steel industry.
Here we have Heat capacity 78 TO around 36 Pc of billets.
We used collective order and we create Process Orders for Billet and it will in inturn create process order for liquid steel.
After producing Liquid steel users will do (auto GR) GR without Batch and issues directly to Billet order(As Collective Order is used).
After Producing Billets GR will be done and billets are Batch Managed.So we put external Batch number (Ex:Heat Number) will given to these Billets.
Hope this will help to feel the overal view.
If any queries revert back to me.

Process order creation with out BOM

Hi
I have an requirement...
material A is finished good
i create process order for material A
but i dont use BOM... with out BOM can i create process order .
after creating process order cani isuue components against order ? is it possible please can any one help me in this issue
but one condition : i craet process order material A 10 KG
for this FG i used components materia A used 8 kg and material B used 2 kg
is it possibel pls..could any one gude me in this issue
Regards
Sesi

material A is finished good
i create process order for material A
but i dont use BOM... with out BOM can i create process order .
yes, You can create a orderwith out BOM
after creating process order cani isuue components against order ? is it possible please can any one help me in this issue
Yes, You can assign component manually in component overview screen or you can issue material directly for order with 261 movement, It will go to unplanned consumption
but one condition : i craet process order material A 10 KG*
for this FG i used components materia A used 8 kg and material B used 2 kg
In The component overview screen of process order assign the Material A with 8 kg ,
& material B as 2 KG
Regards,
Sundaresan
Edited by: Sundaresan . E. V on Oct 4, 2010 2:41 PM

Process order creation

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