Production Order BOM in BOM

Hello everyone, have a question for production which I would appreciate input or suggestions.
Scenario
Have production BOMs 10000 and 10001.
BOM 10001 is component of 10000.
Question:
When Production Order for 10000 is completed is there a way for components which are BOMs to be issued as well ?
I mean how will Production Order treat BOM 10001 in this scenario ?
Also, when running MRP Wizard in order to recomend for creation of 10000 will it automatically recomend creation of 10001 ?

As per you 10000 is a parent item and 10001 is component item.If you did make a production order for 10000 then you will issue 10001 as per BoM.If 10001 is also a parent item and if does not have sufficent quantity in stock then MRP will also generate the recommandation for this.

Similar Messages

Production order creating without BOM and Routing

create the production orders without bom and routing
they confirm the order
they want to stop confirmation if production without bom and routing
is it possible to set error or warning message
my first doubt is how can we confirm the order without bom and routing
i think it can be solved by production order type
please reply

Hi,
You can make it mandatory by following ways :
Go to OPPQ -> Select your plant-> Go to BOM / Routing Selection in that you need to maintain BOM Sel ID & Routing Sel ID which is having selection ID with usage 1 Production which will make it mandatory to create BOM & ROuting with usage 1 & need to be selected while creation & saving Production ORder.
Also, you can maintain another config. for making routing mandatory at Order type level :
Go to OPL8 -> Select Plant & Order type-> Routing Selection
Maintain 5 Routing/ref. op. set mandatory (manual selection)
or 6 Routing mandatory (automatic selection)
This setting will ensure without routing your order will not be saved.
Hope this helps.
Regards,
Tejas

Production Order With out BOM

Hi Gurus,
I have a scenario where I want to produce a Material With out BOM but with a Routing. Here I when I am creating a production order it ask for Valid BOM, please let me know the setting os that it will not ask for BOM and no error message is given for not having BOM.
Regards
Shree

Dear Rajesha,
I tried Doing want u said. But still I am Getting the same Message of BOM Selection
<b><b>No valid BOM exists
Material
Plant
Explosion date
Do you want to explode a BOM for
a different material?</b></b>
Please can u elobrate me on the same, so that this message should not come.
Thanks & Regards,
Shree

Upgrade production order after modification BOM

Dear Gurus,
we need upgrade the quantity requirement in the production order after the modification the quantity in the Bom ?
Is possible read newly the Bom whit the one operation confirmed ?
The component modificated don't allocated a this operation but for example a the operation in status initial.
Thanls a lot
PP TEAM
Daniele Pistilli

Dear Toto,
if only one operation is confirmed then cancelation for that operation
then go for READ PP MASTER DATA option
or if u have relesed only one operation & confirmed only that operation (not full order)
then try to change in component in PRD prder itself in CO02 & realse that particular operation & confirm it
check & revert back
Regards
kumar

Show itemcode on production order lookup and BOM lookup

When looking up a Production Order or Bill of Material, the ItemCode is not available in the lookup window. Even when you "Product No." in the case of the Production Order or "Parent Item" for BOMs you get the Item description rather than the ItemCode.
Many clients know their part numbers well and would like to be able to look by ItemCode. I know I could build in a Formatted Search/UDV to one of the fields but it seems like this should be a natural.
Am I missing something?
Alan

Hi Alan.......
Are you trying to say when you Press Tab on Item Code Field in Production order at parent level there you dont find the Item Code which you want to be produced?
If yes then It happens if you are doing Standard or Disassembly Production Order and Bill if Material of such product is not present in Database then it wont list up......
Please check the BOM.......
Regards,
Rahul

Control on production order consumption agianst BOM

HI Experts,
Post Implementations i have two issues related to production order.
1.Can we stop production order from confirmation if consumption of material are excess than what is defined in BOM ?
If yes, what setting i have to do in system.
2.Our users are replacing the material in production order against what has defined in BOM, if this replacement of material has maid then system should not allow user to confirm the order. i this is possible ?
If yes please let me know what changes i have to do in system
Thanks in advance
Parag

Dear Parag,
Check with these user exits in T Code SMOD,
PPCO0007 Exit when saving production order
PPCO0008 Enhancement in the adding and changing of components.
Documentation for PPCO0008,
The enhancement serves to check components that have been added to an order or changed
for example, against a standard material database).This check can reject the transfer of components to
the order in some circumstances or replace the material number with another.
The enhancement is given the material number, the plant and the storage location of the component
entered by the user (or of the components the user has changed). Also, the order header data is
copied to the structure I_ORDER so that the check can also include order-related values. However,
changes to values in this structure are not copied!
The check should copy back the material numbers to be processed (as well as the corresponding plant
and storage location) in the structure E_MATERIAL. If the data was changed then the structure
E_MATERIAL is always filled completely!
For the material returned (if E_MATERIAL is filled) the checks specified
in the program standard are run. It can happen that the enhancement is
called up for the replaced material number!
If the component is not to be copied at all then the check must trigger
the exception MATERIAL_REJECTED which then leads to the adding or
changing being cancelled.
Partly for this reason but also for example for the case of one materia
number being exchanged with another there is the structure E_MESSAGE in
which a message can be copied back to the calling program. The followin
belong to the message: the application, the message number, the level o
gravity (information, error, warning,...) as wellas four variable texts
that replace the corresponding place holders in the message. If this
structure is filled then the calling program makes sure that this
message is displayed. In the application CO the message 877 was already
created - it can be used to tell the user that a material number has
been exchanged.
If the exception MATERIAL_REJECTED was set and the structure E_MESSAGE
was filled then the calling program displays the message. However, if
the message is not an error or a termination then this message is
displayed as an error.
PPCO0023 Checks Changes to Order Components
You can also search the forums for this same type of issue, and I hope you will good number of
souggestions.
Regards
Mangalraj.S

Production order for alternate BOM and Routing

Hi All,
In my business(Discrete) scenario I have alternate bom and routing has group counters. some times i should use first BOM and First group counter. Then next Bom and next group counter. But lotsize is same( prodcution version how to assign).
When creating production order i should select which ever i need.
Regards,
S.Suresh.

> In my business(Discrete) scenario I have alternate bom and routing has group counters. some times i should use first BOM and First group counter. Then next Bom and next group counter. But lotsize is same( prodcution version how to assign).
>
> When creating production order i should select which ever i need.
>
Hi,
For your requirement you can define your Order Type Dependent parameters OPL8 as:
Production Version : 1 Manual Selection of production Version.
In this case every time when you creat your Production order System will ask for the Production version to be selected. You need to select the PV manually then only you can proceed further.
This setting is applicable only when the Production Order is Created.
It will not effect the Planned Oredr creation via. MRP Run..
Hope this helps..
Regards,
Siva

Production Order for a material without BOM and Routing

Is it possible to create a production order for a given material without routing and BOM, I know we can
create a production order for a material without a BOM (with a default routing) just wanted to check with
the above criteria
Thanks in Advance!!

Members:
Thank you for your valuable replies and time
Santosh:
Tried what you have mentioned, but system still picks up a default routing
Kaushik:
Maintained Default values in OPJG for the given order type, but system still picks up
default routing
Mangalraj:
have no issue in creating a production order without a BOM, but I am trying to see
is there a way where I can create a production order without a BOM and routing (not
even default operation )
Any suggestions on how to create a production order for a material without a BOM
and routing (not even default one )

Error while creating Production order without BOM

Hi Guys,
While creating production order without a BOM i am getting the following error in the error log.
Error: BOM for material xxxxxx does not contain any valid items
Message no. CO636
Kindly help.
Regards,
Sid

Dear customer,
could you check in the master data screen of the order if one BOM has been selected?
please coudl you check your customizing the following transactions:
OPJM
OPJI
what do you have in 'BOM slection field' MRP4 view of the header material?
Please check if with this info you can find the missing data to explode the BOM
regards
Maria

BOM updation in production order

Dear All
I have created production order against one specific BOm
Then i changed the BOM line items & again i have created one more production order but new BOm items are not updaetd in the new production order
pl help
regards
Kiran

Kiran,
I would suggest you to check the Valid from Date of specific component you are taking about, probably you would have added with effectivity date 10.01.2008. Now when order is exploded it is looking for valid components as on 03.01.2008, this may be the problem.
A simple suggestion here is that you execute Read PP Master data for this order in the change mode(CO02), from the menu bar Functions--->Read PP Master Data. You would get a Pop-up screen Read PP Master data.. here in the screen "Cont." button. One more screen pops up, here in the BOM explosion date you give it as 10.01.2008. Hope you will get the new component also in your production order now.
Regards,
Prasobh

How can read BOM component date before save the production order??

Hi Experts,
In our company, we need to develop a program to read the BOM component data of the production order
before we save the production order.
That for example ,when we create and release a production order , before we save the production
order,we want a porgram to read the BOM component data. If some component data can meet our
requriement (may be if there is material requirement quantity>100 EA),then the system will pop up a
small dialog box to remind us.
There is user exit PPCO0007 and PPCO0007.But it seems they only can read the head data of the
production order before we save the production order. And the BOM component data of the production
order are saved in the RESB(Reservation Table).So if we do not save the production order,all the BOM
component data are not saved in the RESB table.
So how can slove the problem??
How can read component date before save the production order??
Are there any other user exit we can use???

Hi Just wanted to check am I right that you are trying to check if you have enough Materials Available before you release or Save the order right ? if this is your business objective then when you create order you have material availability tab which checks and gives error if shortage is there. Please let me know if is this wht you asking for ?

Inactive BOM still can create Production Order

Hello,
we can still do CO01 and CO41 and save it to create a production order even the BOM was been inactive already, and the material we use has Selection Method in MRP4 set as 3 = Selection only by production version.
but as we check the PO 100021563 it is master data tab we see it pick production version ACA, which has BOM alternative 1 (status 02 already) this is inactive so it must not pick by the production order this production version. the active alternative BOM is 4 today and in the MRP4 its production version is ACD this is valid for us for the material to be produce a PO.
how it happen when we create the PO 100021563 pick inactive alt bom by means of picking a production version ACA? please help us for this one how could we limit this material when doing CO01 or CO41 will not pick production version with alt BOm inactive already.
please SIVA and R.BRAHAMANKAR
thanks

Hello,
those three production version has also three alternative bom which is already inactive, the remaining PV4 is the one with new and active alternative bom, but in our case when doing production order SAP pick PV1 which has already inactive bom in it. we expect PV4 will be the one to pick to have an Order, but when PV1,PV2, and PV3 this will not allowed any production order to be create since it enclose ALT BOM was in status 02.
and also does in MRP4, under the selection method, INDIVIDUAL/COLL can affect the selection of production version when creating order? what does the following works:
blank = ?
1 = individuals requirements only
2 = collective requirements only
thanks
Edited by: Ryan on Dec 12, 2008 9:14 AM

SP for Validating BOM & Production Order item wise

Dear Experts,
Here I am validating the Production order items with BOM for the same items, any addition or deletion in production order should not be allowed. Hence the production order should consist of same items what it has in BOM. But below the my query is allowing this scenario. Kindly help me to achieve the same..
Query Follows :
@object_type = '202' and @transaction_type in ('A','U')
if exists (SELECT distinct 'error'
FROM OITT A INNER JOIN ITT1 B ON A.Code = B.Father
LEFT JOIN OWOR C ON C.ItemCode = A.Code
LEFT JOIN WOR1 D ON D.DocEntry = C.DocEntry
LEFT JOIN OITM E ON E.ItemCode = B.Code AND D.ItemCode = B.Code
Where c.DocEntry = @list_of_cols_val_tab_del and d.ItemCode not in (select b.Code from ITT1 b))
Begin
Select @error = N'13002'
select @error_message = N'BOM Mismatch'
END
Thanks,
Bhoopathi.K

Hi,
Try this:
IF @transaction_type IN ('A', 'U')AND @object_type in ('202')
BEGIN
If exists (SELECT T0.DocEntry FROM owor T0
inner join itt1 t2 on t2.father = T0.Itemcode
where t0.DocEntry =@list_of_cols_val_tab_del AND t2.code not in (SELECT T1.itemcode FROM wor1 t1 where t0.docentry = t1.docentry))
Begin
SET @error = '202'
SET @error_message = N'order can not be added if not match with BOM.'
End
END
Thanks & Regards,
Nagarajan

Printing UDF from BOM on Production Order

I have added some UDF's on my BOM that I'd like to print on the Production Order. How do I get BOM UDF info onto the Production Order?
Sal

Sal,
BOM and Prod Order are 2 different documents and therefore do not share the UDF. You will need to create similar set of UDF on the Production Order Header / rows (as required) and create formatted seach to copy the data from the UDF.
Please give me an example of the data in the UDF and I will walk you through
Suda

About BOM & production order

hi experts,
if I have an item which has no quantity, means I don't count it in my warehouses, but I have to insert it into a BOM (BOM A)to make someone know it's necessary. what can i do to that item?
I tried to make it as a phantom item, but when I made a production order from that BOM(BOM A), system always tells me not allowing a phantom item in a BOM (BOM A), I have to make another BOM (BOM B)to contain that phantom item, can I set BOM B as a phantom item and then add to BOM A?
Thanks...

Vic
Phantom is for a different usage.
You can just set the item up as non-stock item and add it to the BOM. This way, it can even add some value specified in the item to the production cost of the BOM.
I use this to add internal work time to the production, for instance.
HTH
Franz

Production Order GR with Planned Price

Dear All,
We are using following steps for production order=
1) Create BOM, for Semifinished material with Price control = "S"
2) Create Roting, with all Keys PP01, PP02 and PP03 with Material allocation to respective steps
3) Standard Cost Estimation using CK11N and CK24
4) Create Production order using CO10 with Material and WBS Element.
5) Material issue against Reservation. But the material may be changed after releasing prodction order first time. And Actual issue for the BOM material may be more or less in qty.
6) Final confirmation with completion of last phase confirmation of production order.
7) Production Order TECO
8) Prodction Order Settlement using KO88
Now my problem is while I am doing final confirmation the GR done is with Planned price (Based on BOM) + Subcontracting charges which it is set with production order while releasing it for the first time.
Kindly tell me is the system behaviour is correct or wrong?
We are expecting that GR should happen with the actual material issue price + Subcontracting charges only.
Please reply.
Thanks & Regards,
Vishal Kadia

Vishal,
This is for your information.
If you have production order of 1 EA- Starnadar Price =10 rs
Raw material cost=5
Activity Cost=2
Overhead Cost=2
So COM=9 rs
Suppose after production order creation plan cost is 9 rs, hence after confirmation there is no varience (plan vs actual) so actual cost is also the same 9 rs.
Now as you said if system will go for GR against actual cost, that will post in cost of good mfg account at the time of GR.
As per std SAP after GR also you can issue the material to that order, hence if you will go for more goods issue of new material against that order (unplanned issue) of rs 5 for the same order then the actual cost will again change (recalculated), but for that oredr material is allready GR with actual cost, then you will not able settle the cost of newwly issued material on that order.
So whatever the plan and acual cost GR will be done against std price maintioned in material master ( 10 rs)
This is my understanding.
Hopes that will clear your dought.
Tara

Production Order BOM in BOM

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