Production Order for a material without BOM and Routing

Is it possible to create a production order for a given material without routing and BOM, I know we can
create a production order for a material without a BOM (with a default routing) just wanted to check with
the above criteria
Thanks in Advance!!

Members:
Thank you for your valuable replies and time
Santosh:
Tried what you have mentioned, but system still picks up a default routing
Kaushik:
Maintained Default values in OPJG for the given order type, but system still picks up
default routing
Mangalraj:
have no issue in creating a production order without a BOM, but I am trying to see
is there a way where I can create a production order without a BOM and routing (not
even default operation )
Any suggestions on how to create a production order for a material without a BOM
and routing (not even default one )

Similar Messages

Production order creating without BOM and Routing

create the production orders without bom and routing
they confirm the order
they want to stop confirmation if production without bom and routing
is it possible to set error or warning message
my first doubt is how can we confirm the order without bom and routing
i think it can be solved by production order type
please reply

Hi,
You can make it mandatory by following ways :
Go to OPPQ -> Select your plant-> Go to BOM / Routing Selection in that you need to maintain BOM Sel ID & Routing Sel ID which is having selection ID with usage 1 Production which will make it mandatory to create BOM & ROuting with usage 1 & need to be selected while creation & saving Production ORder.
Also, you can maintain another config. for making routing mandatory at Order type level :
Go to OPL8 -> Select Plant & Order type-> Routing Selection
Maintain 5 Routing/ref. op. set mandatory (manual selection)
or 6 Routing mandatory (automatic selection)
This setting will ensure without routing your order will not be saved.
Hope this helps.
Regards,
Tejas

Error while converting planned order to production order for config materia

Hi experts,
While converting a planned order to production order for a configurable material.I am getting the following error meassage. Message No.CO684,
"You cannot make an assignment to make-to-order stock"
( DiagnosisThe component cannot be allocated to an individual stock because make-to-order production and engineer-to-order production cannot be executed with this order.
A possible cause is that you are trying to create an order with reference to a sales-order/project, where an account assignment to a sales order/project is not allowed in the settlement profile that is assigned to the chosen order type. This is inconsistant.
System ResponseThe following responses are possible:
Order processing is cancelled.
The system resets the special stock indicator back to the original value.
Procedure
Choose another order type).
I have checked some of the threads related to this error. But no where there is any solution.Please tell me if there is any settings to make so as to work on this scenario.
Thanks,
Sham

Hi,
This will be a MTO scenario. Please check your requirement type,Requirement class and strategy type config along with your Item category and schedule line category from SD.
Also check your Production order type config and settlement profiles.
I mean to say that you need new production order type to be configured for specific above mentioned combination.
Are you working on a production system..?? is it the first time you are creating the order for this config material..??
Regards,

Material costing without BOM and routing

I have recd an order on sample basis. I want to cost the materia. I don't have BOM and routing. I want to cost that material manually. Is there any provision in SAP to do costing in such type of scenarios.

Dear BSR,
I guess you are meaning about cost estimate without quantity structure.
Check T Code KKPAN.
Regards
Mangalraj.S

Is production order for one material only?

Hello
Is it true that one material can be specified in production order as the output (material to be produced)?
and what is combined order? why the output material in combined order can be different from output materials in subordinate orders?
Thanks

Dear,
In Combination order you can combine the serval planned, production order to one new combine order. This functionality is available in IS mill.
For more details refer this link,
/people/rupesh.brahmankar3/blog/2009/08/03/combining-production-and-process-orders-with-batch-production
Regards,
R.Brahmankar

Creation of Production Order for Deleted Material

How can I prevent a production order from being created for a material that has been marked for deletion? Currently, our system generates a warning but allows the order to be created.

Thanks for the suggestion of the material status but I am trying to stay away from assigning a code to a delete flagged material.
The message I am getting is CO732. I went into transaction OPJB to change the message from warning to error but that message is not listed in that transaction. I tried adding it and still received a warning message.
Is there another transaction to check so I can switch it?
Edited by: Joe Reckelberg on Apr 28, 2009 4:49 AM

Purchase order from production order for stock material

Hi,
Can we issue purchase order for stock materials (item category L) for components in production order. We want a PO account assigned to production order . How can we achieve that.
With regards,
Mrinal

Dear
1.Goto MM02-Enter componenet item code -Selec MRP4 view -Keep Individula nad Collective indicator as 1
2.Goto MM02-FG Material -MRP4 view -Keep Individaul and Collective indicator -1 and in Sale.Org1 view keep item categoery as MTO .
3.Create Sales Order and run MRP in MD02 (NETCH , 2,1,1,3,2, 2)-If the compoenets are not available , then it will generate PR with an Account Assing Categery E with sales order refernce and line item .Converthis PR into PO cnd check the same in Accounting Tab .
This is only possible in MTO scinarion in case you want to have PO account assinged for FG production Order .
Regards
JH

Make to Order for configurable Material Costing Procedure and Stage Trans.

Hello, PP Gurus,
I am doing one MTO for configurable Material.
For each sales order I am preparing Production order so when the costing should caried out?
What is the Order settlement & closing procedure?
how the cost is tranfered to the Sales orderand cost transfer is possible
Please inform me Costing procedure in this scenario and transaction.
Thanks & Regards,
Bhavik Dangi.

Hi,
You can use variant configuration for selling the colored fabric. Use the basic fabric as raw. and maintain variant configuarations to have many variants.
Please use strategy 25. When you run MRP the planned orders will be generated and will be assigned to the sales orders. You can see it on the account assignment tab.
In material master pleasse maintain Individual collective requirement indicator to 1-individual in the MRP-4 view.
Then the stocks will be reserved to the specific sales orders.
Thanks and regards
Murugesan

Production Order for a Material with two units of measure?

Hi Everybody I have the following issue.
In my company there is a new production process with a Material that should be configured in the master data with the field "Base Unit of Measure" as per unit (each). But the production process, should be confirmed by tx CO11N, in Kilograms. I know that I can use the additional Data in tx MM03 to set a Production Unit, but the value of convertion would be fixed. For example 122 Kg = 1 each, the thing is that the value in kilograms for each lot can vary, one lot can weight 122 and another one can weghr 125, and in each case I shoul have two units in stock. And as I have the value of convertion fixed, when I confirm each lot one for 122 kg and another for 125 kg I will have 2.025 units in MB52.
How can I solve this problems? I need to have the chance the confirm in kg changing for each lote the quantity but in the base Unit of Measure have one unit for lot. As if for tx CO11N I could have a field where I can set tha x quantity of Kilograms is x each.
Kind regards
Leandro.

Hi Ayoub, First thank`s for your promt answer,
1. The Quantity is different, because is not a perfect process, there is a manual work in the process that makes this quantity differ, there is no big difference, maybe a Kilo or Two but the production mannager wants to have this registered. And besides in productions they manage kilograms, but for selling the comercials manage units (each - EA)
2.The convertion rate is known at the end of the process after cutting and packaging a unit, they weight it.
Regards
Leandro

How BOM and routing is selected for Planned order and Production order?

Hi,
Can any1 plz tell me how BOM and routing is selected for a planned order and production order. ?

Hello Mathisuthan,
BOM and Routing selection for the planned order and production order through production version, If u have more than one BOM and more than one Routing then u can maintain this information as Production Version in the system.
Production version you maintained
MM01/MM02 -- MRP4--- Production version
Or you can create Production Versions in Mass also with Transaction Code "C223"
In the case no production version maintained/created for the material, then system by default will pick the first BOM and routing.
I hope this information helpful to you.
Regards
Umesh Mali

BOM and routing selection during production order creation

I am having a material which is having only one BOM and one routing. Now for this material in the material master in the selection method indicator i have put as 3 as selection only by production version. But i have not maintained any production versions in the work scheduling view for checking purpose. now when I am creating a production order for this material manually through CO01 system is allowing to create production order. when is the selection is only by production version how system is allowing to create production order when there is no version is maintained.

Hi Kumar,
Looking into scenario as u have maintained,if you have define the selection id and not maintained the production version then it should ask for the production version and show the following
Since the production version is missing, you cannot execute the desired processing step.
As well as pls look into OPL8 ,what Production Version is maintained.
Thanks,
Mohit
Edited by: Mohit Sharma on Feb 4, 2011 5:35 PM

Error in GR for a Production Order for a particular material....Unique case

Hi Dear Gurus,
I am facing the following problem:
There is a production order for a material (say X, matrl type FERT) of order qty 21EA. First we did GR of qty 9EA. but when we are going to do GR for the rest of the qty i.e.12EA it is not happening system showing Error message " Account XXXXX requires an assignment to a CO object".
But while we are going to do GR for the rest 12Ea qty in two parts i.e. first by doing GR of 11EA then 1EA system is accepting.
Interestingly if do the GR for the same order as first by 8EA and then the rest 13EA that is also accepting.
Eventhough, for any other material (of same type and group) if we make a production order of the same 21EA and then doing GR firstly by 9Ea and then 12EA that is also getting posted properly.
What would be the reason for the error message for that particular case?
Here the system is SAP4.5B version, material MRP type is M0, lot size FX & fixed lot size 10Ea, safety stock 8EA, Reorder point 15.
Thanks in advance for your inputs.
Regards,
Arghya

REfer this link..
[https://forums.sdn.sap.com/click.jspa?searchID=25161817&messageID=7040673]
[https://forums.sdn.sap.com/click.jspa?searchID=25161817&messageID=7159723]
hope the above helps..
karthick

Creating a production order for a semi finished product

Hi
I am having a multi level bom scenario over here.
one of the bom components of the header material is a semi finished product.
I am using the planing stratagy 40 for that material.
in standard sap when i create a production order for header material. the requirement gets transerd to all the components. if the components are not available then only a requirement is placed. when i run MRP that requirement gets converted in to a planned order. which converts in to a purchase req or a production order,
well for my semi finished product. its a Work in process item. there wont be any stock for that item in the storage location any time.
what my requirement is. when i create a production order for my finished product it should automatically create a production order for the semi finished product.
is this possible with some configuration settings.

Dear Deepu,
for ur requirement u need to maintain MRP type PD for FERT material and also for ur HALB.
If u run MRP only, it will create planned order for FERT and for all its dependent requirement(for PD).
If u create order manually for FERT material then it will not create order for HALB material, u need to create manualy for this also.
sree

Production order for a multiple materials codes...

Dear...
Could you please suggest me the SAP solution for the below production strategy.
This production process is of heat treatment. Actually I am doing heat treatment of Cast and Forge items. These items weights are in the range of 150 kgs to 40000kgs. For example I am having a 40 tons heat treatment furnace. So at a time I can load the materials upto 40 tons. I am having different materials of different sizes and chemical compositions. But heat treatment cycle(Routing) is same. So I can load different types of materials i.e. upto 40tons for the heat treatment for which same type of heat treatment is required. Sometimes this may be a single item .. if the weight of the items is 40 tons. If it is single item...then there is no problem. If I am loading different items...and if execution process is same for all the items, then how can I map this in the SAP. So that I can create a single order for different Items of different materials and quantity. I need to do the confirmation of these items with respect to the same item. Please suggest me...how can we map this scenario into the SAP.
Thanks in advance.
Regards,
Surya.

Hi surya,
As per the heat treatment process concern, total cycle time is constant, and load is also constant (if we havenot changed).
i hope u have defined workcenter formula and routing accordingly.
i think creating single production order for multiple material is not possible, instead of thsi, i would suggest one way,
> Since u have to maintain stock for Heatreated items, create sepearte Material code for each item to be heatreated.
> Create BOM ,Routing for New Material code.
> Acitvate Batch management for New Material Code has been created.
>Now create Production order for each material to be processed in one cycle, Assign the Batch Number manually.Batch number repersents your Heat treatment cycle number and same can de used for traceability.
>Confirm the each order seperately, Now the Heatrement process cost will be updated and stock will be posted to heatreated storage loaction.
But i am worrying about capacity planning and scheduling, For my knowlegde purpose i would like to know your existing scenoria, like workcenter formula and routing operation values has been assigned , if u wish plz share with us.
Please come back with your ideas..
regards
Pradeep

Release a production order for partial quantity

Hi gurus,
Can you please tell me how can i release a production order for partial quantity without splitting the order?
Regards
Rajib Pathak

Dear,
Best way you can conver the planned order to production oreder in partial in CO40.
Or from MD04 screen click the planned order, choose pratial release and enter the quantity you want to release and press Generate button. the order gets converted to production orders of yr specified quantity and rest planned order remains for further processing.
Or,
Create order
Goto operation overview
Select the operation and click on release button...which will release the opration alone instead of releasing the order. If you release the order, then all the eperatios are released onec for all.
If you go for operation release...you can release operation by operation, which will be partial release of order at header level.
at operation level - partial release
Hope it will help you.
Regards,
R.Brahmankar
Edited by: R Brahmankar on Nov 12, 2008 9:44 AM

Production Order for a material without BOM and Routing

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