Production order quantity
hi,
I get a mistake when I confirm a production order. I saw it intransaction COGI. This mistake is 'Production order quantity is exceed by ...' How can I solve it?
Thanks and regards,
Hi Hilal,
Goto C013, give the production order Number and reverse the each confirmation supposse u have done operation lvel cofirmation & ensure the goods movement.
And confirm again with correct order qty,
Regards
Pradeep
Similar Messages
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Changing of production order quantity not allowed
Dear Gurus
My client is converting production order from planned order .These planned orders have been generated from sales orders during mrp run. What my; client wants is that the production order quantity generated from the planned orders nobody can change that in either co02 or in co01. How can this be possible?
Regards
Sandip SarkarDear Sandeep,
u can do this Via SHD0
Plz find the below link & make the required field as output only
[https://www.sdn.sap.com/irj/scn/wiki?path=/display/snippets/transactionVariant-AStepbyStepGuidefor+Creation]
Regards
kumar -
How to get Production Order Quantity
I have material number and plant. From this information how to get production order quantity that is displayed in the transaction MD04.
Thanks,
Vinay.Hi Vinay,
Have you looked FM <b>MD_STOCK_REQUIREMENTS_LIST_API</b>?
Hope this will help.
Regards,
Ferry ianto -
Activity is calculated on Production Order Quantity based .
Hi Experts,
My requirement is Planned Activity cost should be calculated based on Production order Quantity. and not on timing mentioned in Routing.
For Example- My PO Quantity is 10 - and activity assigned rate is 1 then = 10 RS is my planned activity Price
IF PO quantity is 1 then planned Activity Price is 1 RS
pour some light on this
Regards,
GirishHi
Create an Activity Type and assign in work center / Routing... Keep the Activty Qty same as Base Qty in Routing....
if you create Prod Order for 10, system would automatically propose Qty as 10.... Assign a fully variable formula in the work center to this activity
Then maintain a price for this n KP26
br, Ajay M -
GR quantity more than production order quantity triggering cost difference
Hi Gurus,
We have observed a scenario where the cost(price) dfference account getting hit whenever the GR quantity is greater than the production order total quantity. The dollars posted to this acount are directly propotional to the difference between the GR quantity and the production order quantity.
The total quantity specified in production order is 1 M2U and GR quantity is 1,000 M2U.Material price is $195.65.
Accounting Document;
Inventory account - 195.65
Offset account - 200.00
Cost difference account - 4.35
If we do GR for less than or same quantity as in the production order, this account is not getting triggered.
Any idea what is causing this scenario? I really appreciate if you can share with any SAP note related to this.
Thanks,
Mano.Hello Gurus,
One more observation is,
The palnned costs and actual costs are always different when dealing huge quantities. But the cost difference account is only getting triggered if the actual quantity is more than the palnned quantity.
And,
when the difference between atual quantity and palnned quantity is huge then
Planned costs are booked to the inventory account
Actual costs are booked to the prodcution cost account.
Significant cost variance is booked to the cost variance account.
When the difference between actual quantity is less than/equal to planned quantity is not so huge then
Actual costs are booked to the inventory account
Actual costs are booked to the prodcution cost account.
Is this a standard behaviour?
Thanks,
Mano. -
GR quantity less than Production Order quantity
Hello all
I am working at a client where they produce Make-To-Order items specific to a Sales Order by triggering an Assembly Order (Production Order).
Now I am facing a tricky situation & hence want some advice from you guys.
In a generac scenario when an order comes for a MTO material ABC, a Production Order is triggerred for that item.
I can navigate to this Production Order from the Sales Order > Schedule Line tab (Just FYI)
Now once the Production Order is confirmed for each Operation on the floor using CO11N, the material is receipted in the Inventory & the requirement gets fulfilled.
Now sometimes the Production Order is Goods Receipted for a Lesser quantity as compared to the Production Order Quantity.
e.g. Sales Order Quantity = Production Order Quantity = 3 EA & the Delivered Quantity (GR qty) = 1 EA
In such a case, in MD04 the system still shows an open requirement for 2 EA on the same Production Order Number
Is there a way to trigger another Production Order for the remaining quantity automatically ?
If anyone can share their thoughts proposing possible solutions to handle such a scenario, it would be a great help.
I am an SD consultant & hence cant think ways to handle the scenario & propose it to the Business.
Any help will be appreciated
Thanks
VinHello
Thanks for all your replies.
As of now the 1st scenario is no more an issue. The business process is modified to fix the problem.
Now my main problem is the 2nd scenario which I will explain better here.
In our scenario MTO items when placed in a Sales Order triggers a Production Order.
This Production Order needs to be confirmed for each operation & at the final step the MTO item is pushed into the inventory.
The Production BOM & the operation overview for the MTO item is as shown below:
E.g.
Operation Overview:
Operation Work center Control key
0010 Prod PP01
0020 Pack PP01
0070 Confirm PP03
Routing:
Item Material QTY Unit Operation
0010 ABC 100 G 0010
0020 XYZ 10 G 0020
Now as shown above, the business users who produce the MTO item will confirm operation 10 & consume raw material ABC at the Work Center = Prod.
Then at the Work Center = Pack, the packaging material is used & operation 20 is confirmed.
Finally after the packing is done, at the Work center = Confirm, the operation 70 is confirmed when the MTO item is receipted in the Inventory.
Before it is receipted at the Confirm work center, a user monitors the quality of this produced item. If it is good only then it is receipted in the inventory.
Now depending on when the Sales Order is fulfilled, this MTO item will be shipped.
Issue:
Now when the MTO item produced passes thru the high level quality check, it gets receipted in the inventory at operation 70.
However in a case where the some or all the qty of the MTO item ordered doesn't pass the quality check, they will be scrapped physically.
Thus my understanding is that e.g. 3 qty of the MTO was ordered & 1 got rejected, then the user confirming the step 70 will enter YIELD = 2 ea & Scrap = 1 ea and do the final confirmation.
This means that the original demand of 3 ea is still incomplete. 1 Ea still need to be made as a Sales Order Stock.
Now the function needed is that the system should automatically generate a Production order for the remaining 1 Ea as a Sales Order stock.
I dont know if this can be achieved by receipting the 1 EA as REWORK on the CO11n screen at operation 70.
Also I am not sure if Production Order Split case would work in this case.
I would need some input from all the PP gurus. Any solution which be close to what functionality is needed will be greatly appreciated.
Thanks
Vin
Edited by: vinit parkar on Mar 3, 2010 5:04 PM -
Production order quantity field
Dear all,
I add a operation (rework operation) in my production order. But I don't know how to change operation quantity. because this field close , how can I open this field for enter new quantity of this operation? and which contol key do I have to use for rework operation?
thanks in advance,
regards,Okey.
I donot think at this stage you can change the operation qty.
if it is released...I think you have inserted the RW operation during confirmation i suppose.
If that is the case, when you cinfirm this rework opration you can confirm the actual quantity and confirm the opration with final confirmation tick.. -
Production Order quantity should be same as Sale order line item qnty
Dear experts
we have one user requirement as such
Production Order line item quantity should be same as Sale order line item qnty.
suppose for SO Line item he is ordered 100mts,Production of this paricular Line item should also be 100mts it should not be more than this,How to satisfy his requirement.
Regards
Sandeep patilHi,
If the Manual intervention is eliminated for processing of the data then the SO Line Item Qty will be equal to Production order Qty.
Background Jobs for MRP Run, Planned Order to production order cretaion will help you to manage this, along with effective Authorization Management.
Regards,
Siva -
Changing Production order quantity and invoicing again
Production order was completed for less than full quanity and invoice was generated. . Now can we cancel the invoice and change the quanity in Production oredr to full quantity and then regenrate the invoice? Are there any other steps?
ThanksHi,
SAP Confirmation for Orders is to caputre the actual activity used and goods issue (if backflushing is activated). MRP cannot sense the confirmed Qty.
If you want the MRP to Plan the difference qty, you have to do GR for the 95, remaining 5 will be generated as planned order in next MRP run.
You can also assign automatic GR for the last operation in your routing. So after confirming the last operation, GR will happen for the Qty. then you can run MRP, then it will generate planned order for qty 5.
Thanks,
JK -
Backflushing only for Production Order Quantity
HI All
I have a situation of positive yield i.e If the Production Order is for 100 BO then at the time of Confirmation we have 105 BO that are actually produced.
We have unlimited over delivery tolerance. Hence we can confirm for 105 BO. But here is what happens.
At the point of confirmation the system proposes an additional line to backflush more quantity for the components then was orginally requested for to produce the 100 BO.
ie, it adds a new line to backflush the needed component quantity for the extra 5 BO of finished goods.
Is there a way we can prevent this in standard SAP. We only want it to backflush for the orginal component quantity needed to produced 100 BO and classify the extra 5 BO as true yield .
Regards
Aju PaulDear,
I hope this is the only simple solution, other solution is do the confirmation w.o any component.
Then in MB1a, follow the menu path
Create issue w.r.t order
enter order,
system will prapose the qty as per the component planned qty in order which is nothing but component qty ratio * 100(order qty).
hence you will issue the correct qty of component w,r,t 100 and not 105.
I hope you got the point. -
How to get the open production order quantity
Hi,
I need to generate a report with open prodution order quantity.
I am planning to use the following rule
(AFkO-GAMNG) - (AFKO-IGMNG)
will this work ?
Pls give me the feedback.
ThanksHi Anil,
Using these two field from table afko, you will get the confirmed qty data. As per Rajesh suggestion you need to take data from MSEG TABLE.
REGARDS,
SATYAJIT -
Production order quantity changes
Hi Guru's,
Please help me to trace the production order changes.
for example: order 1 = 100 and later I changed to 200
how can i trace it.please explain the steps to follow.
Thanks
SatyaDear Sathyanarayana,
Production order Changes can be traced only using OCM - Order Change Management.
So you have to activate Order Change Management,Check these links
[OCM Link1|Re: Changes to item in prod order]
[Link for using an OSS Notes instead of OCM|Re: Production order qty change tracking]
Regards
Mangalraj.S -
ABAP Code to get Production Order Quantity for a material-Status REL,CRTD
hi all,
I am new to SAP. I am stuck with a problem while writing a abap code for getting all the production order quantities for a material with System Status REL and CRTD. Please help me out. This is what i tried to do.
IF t_mat[] IS NOT INITIAL.
t_mat2[] = t_mat[].
SORT t_mat2 BY matnr.
DELETE ADJACENT DUPLICATES FROM t_mat2 COMPARING matnr werks.
SELECT auaufnr afgamng af~plnbez INTO CORRESPONDING FIELDS OF
TABLE t_ord1 FROM afko AS af INNER JOIN aufk AS au ON
afaufnr = auaufnr
FOR ALL ENTRIES IN t_mat2
WHERE af~plnbez = t_mat2-matnr
AND au~werks = t_mat2-werks
AND af~gltrs IN s_gltrs
AND af~gstri IN s_gstri
AND au~phas0 IN s_phas0
AND au~phas1 IN s_phas1.
ENDIF.
Thanks. Regards.
SandeepHi
There is one std tcode COOIS where u can get the information what u have asked
Pls check
regards
Vijay -
Rejected production order quantity (very urgent)
hi all
can somebody tell me how to chek the rejected qty for a production order
thanxHi,
CO14 - Display confirmation of prod. order
enter prod order number, display how many confirmed qty / scrap(rejected)
COOIS - Production Order Information System
CO03 - Display production order
CO26 - Order Information System
Regards,
Sankaran -
Rounding in production order quantity
HI All,
My Production orders are coming in fraction, requirement is in EA , how to set to get a rounded value
note : i have maintained assembly scrap in Matl master field
Regards
Anand SrinivasanHI SVP,
In CUNI it is maintained decimal places as zero only.,
but the order quanity is coming as fraction
Regards
Anand Srinivasan
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