Production process usage in PCC
Hi,
Would request any one to explain the usage of
the production process in PCC cost object please.
Thanx
SMK Ganesh
When you create a production or process order for a material, The planned cost are derived for the order based on the current released standard cost estimate stored in the material master.
When the order is completed, it would have captured all the cost for material issued and activity performed. GR is made for the material produced. Variance is calculated for the order and Settlement is carried out, to post the variances in the order.
Similar Messages
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Inspection in the Production Process.
Hi Experts!
I'm Work in a company that have inspection in production process (inspection type 03). In customizing about PP confirmation parameters, was defined to stop confirmation if not have inspection results in inspection lot. However, if entered a result to only one inspection characteristic, even if out of specification, no usage decision, the system allows the operation confirmation with quality inspection.
I want that the system not allow the confirmation if the inspection is out of specification, and if not all characteristics of the operation are evalueted and done. Other issue that is allowed enter values for inspection characteristics of the operation 0040 before enter values to inspection characteristics 0010, when i have more then one operations with inspection. The system show the message QE264, but is only a warning. I want that is a error, but not have configuration for this.
I read all documentation for inspection in production, and in accordance with the texts, is correct the behavior, is the concept. I do not agree.
Any sugestion?
Best Regards,
RichardHi Richard
To block confirmation if without inspection result
Go to t code:OPK4
select your plant and order type click details
Under the tab of general valid setting
select:Error message if no inspection result exist form result record QM
And check the scenario
Reg with out of specification of QM RR
i don't think that it is possible inn standard SAP
just wait other expert comments of this subject
Faisal -
Discrete production process after creating sales order with raw materials
Dear all,
I need your support on a specific solution related to discrete production process.
After creating a sales order where the materials are marked as raw materials (ROH), with reference to the sales order the production order is created and the store issues the material for assembly process and is sent for assembly of materials. After assembly of the materials the inventory is added to the sales order stock as same as raw material and after PGI the billing is done for raw material only.
Please let me know the process of raw material to raw material scenario.
Thanks
SeshiHi Seshi,
This question seems to be related to ERP rather than to SAP ME. You'd better post it to ERP-related forum. Please use these instructions to find a proper space.
Regards,
Sergiy -
Batch Traceability for Sugar as raw material during the production process
Dear Colleague ,
I need your support for a traceability issue in a customer on beverage sector
See the case below:
Batch Traceability for Sugar as raw material during the production process
In AMSB the batch traceability in some production processes is very difficult, especially in case of sugar where tanks wherein more than one batches of the same material can be mixed. For example, in a single day almost 17-20 batches of the same material can be mixed and as the result is a composition of water and sugar the normal FIFO rule strategy cannot be applied during the component consumption.
The raw material (sugar) is received in tank S5 at different points of time, and its content is transferred to tank B1 for storage purposes as well as for mix the sugar with other material such as water.
At a specific moment the S5 tank contains only a single batch, while the tank B1 contains more than one batch. Tank B1 is used in order to supply the production line and the corresponding material consumption is triggered in backflush as soon as the production activity is declared (production confirmation). Along with the material consumption the batch determination takes place and a complex algorithm is applied: at a very high level, the single batch is consumed depending on its percentage inside the mix of composition and in case the this
percentage is under a threshold level the current batch should be full used in order to avoid that it will exist for ever.
Moreover, the good movement reversal (reversal of material consumption) and its correction lead to a complete new calculation of all the batches consumed after the original movement date/time. This means that the algorithm for batch determination should be reapplied for all the consumptions subsequent to the original movement.
On the other hand it’s not possible to identify the mix of batches at the exit point of silos B1 because the total consumption of the material in the tank will never happen. As long as the tank level decreases it will be filled up from the tank used for receiving of sugar (S5).
As requirement AMSB needs to post the material consumption starting from EWM, this means that EWM should be the master system in this case and the correspondingmovements have to be transferred to ECC afterwards. This mainly because EWM should guarantee the business continuity in case the ERP system is not available.
AMSB asked if the scenario depicted has been implemented in some customer, in EWM system or in any other SAP solution.Hi ,
At the time of consumption you can put ' * ' aestrix sign in the batch field.
You will get list of batches of that material.select ur batch and consume the quantity.
Regards
Piyush -
DRQ: Different default warehouse for Sales,Purchase and Production Process
Hi Experts,
In my recent Implementation Project I realised that there should be provision of capturing and using different default warehouse for Sales,Purchase and Production.
For example in manufacturing company
1. Default ware house for Purchase process should be QC ware house for raw material.
2. Default ware house for Production process should be RM ware house for raw material (components).
3. Default ware house for Production process should be QC ware house for Finished Good (Parent Item).
4. Default ware house for Sales process should be FG ware house for Finished Good (Parent Item).
I hope the idea is clear, I am looking for 3 different set as default warehouse for each item in Item master Inventory tab.
Internally when a user create a document than default warehouse is to be picked up from this setting !
Best Regards,
Samir GandhiHi !
I guess the indicator "Exclusive" in the accessess of the access sequence can meet the requirement if I have note misunderstood the issue.
Press : F1 help on Exclusive Indicator -
Indicator: Exclusive condition access
Controls whether the system stops searching for a record after the first successful access for a condition type within an access sequence.
Thanks & Regards -
Subcontracting / Outsourcing of Production process
Dear Team,
We have taken Manufacturing Module recently on our BYD recently.
but we are unable to define / locate out sourcing process in system.
Complete Scenario described as below
Procurement of Raw Material ---> BOM ---> BOO (two step) --->Quality Check ---> & Finish Goods.
In this we have Two step BOO (cost loaded through resources)
In-house Processing
Milling (Cost = Rs 10/-)
Drilling (Cost = Rs 10/-)
Sub-Contracting Processing (we pay below cost to contractor who process goods in his premises)
Hardening (Cost = Rs 15/-)
Blackening (Cost = Rs 15/-)
Unable to sort out below queries :
* Sub contracting cost is billed two times (in purchasing as cost center & in BOO Processing),
which means if actual Cost is Rs 50/-, additional Rs 15/- cost loaded through PO)
* If we remove subcontracting process from BOO then we loose track of production process (still production cost of material is not calculated anywhere)
Experts.....
Please give your valuable suggestion.
Regards,
Vishal Kambare
Message was edited by: Caetano Almeida - Personal information removed, according to the SCN rules of engagementHi Vishal,
not sure if I understood correctly, because costs from a BOO are not billed. However I think you want to avoid that costs are collected on the one hand side based on resource rates and via purchasing.
Maybe you could try the following:
- create two resources, one with a cost rate reflecting the subcontracting and another w/o a cost rate.
Then create two alternative production models with either of these two resources.
- Use the production model w/o a cost rate for poduction
- Use the production model with a cost rate for material cost estimate. You can give this production model a higher priority for product costing.
Hope this helps. -
Dropshipt warehouse in production process
Hi.. experts...
Can be involved dropship warehouse in production process?
Regards
ShrutiDear Shrutiarora,
Can you please give us more information about how you would like to use the dropship warehouse in the production?
The dropship warehouse is normally used when the company does not manage inventory for that item, but receives commission for every order, therefore it is not normally used for productions.
Thank you for your information.
Regards,
Marcella Rivi
SAP Business One Forums Team -
Hi all,
my production process go through different stages so i made each stage as component of product now in one stage i issue component(in slots) to different tailors and after completion of process i receive these component in warehouse,if any rejection detected then it again send to same tailor and so on. My question is that how do i mange this process in SAP,i don't want to use add-on, is there any work around for same please suggest me.
Thanks
Rahulsuppose i have product A which go through 3 processes i.e
1. Cutting
2. Stitching
3. Printing
Now i made 3 level BOM and separate warehouse for process like Printing,Stitching and Cutting
1. A
Printing
2. Printing
Stitching
3. Stitching
Cutting
4. Cutting
Fabric
Now after cutting i have 200 qty now i want to send this 200 qty in 20 slots to 20 tailors ,how do i issue component for 20 tailors and if any rejection detected in any slots then it again send to same tailor for rework.And after that it sent to printing department.Now if i manage it through batch wise then how will i do rework process. -
Production Order Usage Probability should not be allowed to change after GI
Dear Gurus,
pls tell me how to do this ,Production Order Usage Probability should not be allowed to change after Goods Issue (GI) done against Prod Order . pls tell me procedure or any UserEXit for this.
Thanks in Advance,
Regards,
DevHi,
Can you elaborate little bit more?
Regards,
Sankaran -
Hi
My client receives vehicle from customer and changes into ambulance.Assembly process is done here.
According to him there are stages in production like:
1. Structure
2. Insulation
3. A/c fitting
4. Despatch
These are the stages.Now he wants to issue items to each stages with fixed decided quantity.*There is BoM for each stage but
problem is no new parent item is formed*.So i cant use production process.For this i have made store, Structure, Insulation, A/c fitting, Despatch as warehouses in the system so that items could be issued from store to these warehouses stages wise.
Now the items issued to structure, insulation will make medical component as a item.And item issued to A/c fitting, Despatch contribute to form ambulance component.
Now during delievry medical component,ambulance component and vehicle that was received will be invoiced to customer.
Please suggest me how can use this process in SAP B1?
ThanksThere is no purchase of vehicle it is just receipt of vehicle from the customer and then passing the same vehicle through various stages and then receive ambulance at the last.
At each stage items are issued from store.
If i could use production process then it was easy for me to alott a serial no to the production process but now imn not able to solve this production procedure in B1, so tracking will be definatly nxt issue.
But in system what i calculate is that he wants inventory transfer from store to these warehouses and then at last consuming them to form new product. -
SAP IS-Retail and Production process
hi experts,
i am working on SAP IS-Retail. We have a scenario like our retail client is basically deals with FMCG, Footwear, White goods, Fashion related Items. In these items some of the items are inhouse produced. So in this scenario how can we proceed this Production Process and enter Production Planning in SAP IS-Retail. Whether SAP IS-Retail supports Production Planning and Quality Management. If supports till what extent this supports. If not what is the alternative solution..
Solution needs some what urgent basis...............
if anyone provide a White Paper then also will be appreciated.......
any suggestions also higly appreciated............
Regards
VenkatVenkat
Try the following links. These should help. This may not be a completer answer but it should be the official SAP answer that you should communicate to your client.
Standard Functions Used in SAP Retail with Articles ( http://help.sap.com/saphelp_erp2005vp/helpdata/en/92/b22aae5a2711d3ae46080009d2232d/content.htm )
Standard Functions Not Supported in SAP Retail ( http://help.sap.com/saphelp_erp2005vp/helpdata/en/92/b22ab45a2711d3ae46080009d2232d/content.htm )
Also remember the official SAP recommendation there ,is not to use Articles and Materials in the same application instance.
Milan. -
SAP AII for production process
Hello,
I'm an ABAP programmer but I have to find some information (integration scenario example) about using RFID for managing a production process with SAP.
I found only for SCM:
http://help.sap.com/saphelp_autoid40/helpdata/en/43/ec3b1c601f6bf1e10000000a11466f/content.htm
Is it posible to manage a production process with SAP's AII <-> XI <-> ERP like it can be done for SCM?
Thanks.
TraianHi Mustata,
Yes it is very much possible to RFID enable the SAP R/3 Production process.
AII 4.0 supported out of the box execution of Outbound delivery process and Inbound Delivery process.
The configuration guide for same are available at this link http://service.sap.com/scm
you can get the config guide in detailed information of RFID under SCM.
Now answer to your question SAP AII for production process.
AII 5.1 supports creation on new document in AII. Also the documents from backend system SAP R/3 sent to AII via XI with the help of standard document interface.
The documents related to production process can be then executed in AII with the help of RFID and after document execution in AII, if required, the document data can be sent to SAP R/3 for completion of the document in backend system.
Hope this answers your query. Do read the configuration guides.
If same process needs to be done in AII 4.0 then customisation will be need to implement the production process integration.
Thanks and regards,
Amit Deshpande -
CREATING SERIAL TRACEABILITY DURING PRODUCTION PROCESS IN DISCRETE MANUFAC
We are manufacturing part with serial number identification.
We can identify the history fo material + serial combination only after completing our production and transfer completed part to storage.
We are interesting in creation serial history / traceability during our production process.
WE could not found any solution via Phase confirmation or via Equipment management or even Material movements
We must to know in what operation sereal number exist in real time traceability.
With regards.
B. BetzerBasically the Serial Number is Unique irrespective of the operation.
That will be carried out through outthe life cycle in the way of particular Material+Serial Number combination
So you can give the Serial Number in the Particular Work Order and Operation
I assume there will be a Marking Machine that needs to Punch/engrave/print the Serial Number and you are interested to give work order to that machine
Prabakaran K -
What is resource to product process in SAP
Hi friends..
Good Morning,
<b>What is resource to product process in SAP?</b>
Based upon this process, i need to design the BPM..
Please reply me ASAP. Points will be given for correct answers.
Advance Thanks,
KumarKumar
probably the following help doc contains some related info
http://help.sap.com/saphelp_nw70/helpdata/en/81/9f1f42b52dde2ce10000000a1550b0/frameset.htm
regards
krishna -
Co products and by products during production process
hi,
I have a production scenario where in both co products as well
by products exists during production process.
We can maintain co products by choosing the indicator in material master and in BOM but how should i maintain the by products?
And also, co products and by products produced will undergo further production process with different operations, in this scenario how I can include these operations and products in my production planning? and how the costs are calculated?
Can any one please help in this regard.
Thanks and Regards,
PavanHi
For Co-product just by choosing the indicator in material master and in BOM.
So when ever u confirm the production order co- product GR done automatically through 101 movement type.
For By-product
1) u have to enter the byproduct code in the BOM with -ve sign if ur by-product is fixed qty.
2) If ur by-product is varying qty then u have to post the by product qty through MIGO 531 movement type against the production order.
Maybe you are looking for
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