Production Rejection

Dear All,
How to handle rejection process during production? Can anyone please explain any process how to handle this in SAP b1? What I would like to know is, how do i handle the rejection of the component items that comes during the production process when the material is in line(production process)?
What I have done is, created a series for Production Rejection on the inventory transfer document and created a udf where the user has to manually enter the production order number select the items those were rejected during production and transfer these to the rejection warehouse.
But my concern is to capture this rejection detail in production documents. Else there would be lots of manual intervention and i would like to avoid it.Any suggestions??
Thanks in advance,
Joseph

Hi
What about the return components button in the reciept from production window?
Only if you use manual issue for components, you can return it.
Also check this links:
Return component from production order
Please see following documentation on production process:
https://websmp106.sap-ag.de/~form/sapnet?_FRAME=CONTAINER&_HIER_KEY=701100035871000371280&_OBJECT=011000358700004837182004E&_SCENARIO=01100035870000000183&
Giri

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Daily production /rejection report

hi pp gurus
can anyone guide me
I want production report shift wise ,how
much production carried out
i hav three shift
and howmuch rejection is carried out against production order
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Dev

HI
you can use t: code : COOIS : order infomation system
give you all order number and qty
with reference to date and time
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my one client is in Agri Products.
He buys raw material.e. rice, nuts etc in kilos and then process it .
During Process, some raw material goes to waste. for example one bag of 100 KG becomes 97 KG after processing.
but it is not trackable .
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Niharika

Hi,
Check these threads,
Best way to track wastage of raw-materials by SAP B1 2007B Production
Rejected quantities in Production
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Mansoor

Measuring counter update from PRT production confirm

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hi
kindly refer [Performance-based Completion Confirmations from Production|http://help.sap.com/saphelp_46c/helpdata/en/fe/67ef189d6f11d189b60000e829fbbd/content.htm]
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Scrapping of compensating product

Hi
We are implenting the IPR functionality. I understand the scrapping of IPR componets done from stock overview transaction. We have the requiremnt to do the scrapping of the compensating product. There is two type of scrapping in the feeder system. One is in the quality inspection(destructive testing) of the finished product from the production process and the unplanned scrapping of production rejection.
I have added the corresponding movement type 331 and 551 in the MM0C Receipt/Import: Material Document/Document type configuration.
Is it possible to transfer the material posting documents to GTS and create scrapping document in GTS?
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Chandra

Hi,
Asset Transfer - If the asset is moved between the company codes - Tcode: ABUMN
Scapping - It is retirement of asset by scrape - Tcode: ABAVN
Give the doc data, asset value date , reason fro scrapping and save
Regards,
Sridevi
<i><b>* Pls. assign points if useful</b></i>
Message was edited by:
Sridevi

Error in operation level result recording

Hi,
I need held; result recording of inspection type =03 (operation level Quality inspection)
A product manufacture via three operations (10, 20, 30)
All operation quality inspection active let operation no-10, all products reject and confirm as rework.
Next operation level quality record is done but confirmation not allow Reason is operation -10, rework quantity, (Actual quantity is more than planned quantity)
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Pl helps me finding the solution.

Hi,
As per your more clearence , As per Example production order Quanity =1, passes 3 operation10,20,30
Operation=10 require rework as per quality ,
Operation =20 system raise the error message = Operation =10 rework .
If want to operation =10 ok Quantity =1 then system raise error messges =Actual quanity more than planned Quanitity
( 1 Rework + 1 Ok ) .
Supose rework order create and confirm then next 20 & 30 operation how complete .
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Regsiter that are necessary in a EOU ( Export Oriented Unit

HI Gurus ,
I am Abaper I need the List of All Z Reports Regsiter that are necessary in a EOU ( Export Oriented Unit ) .
Regards
Shankar

Dear Shankar
Following are the registers maintained in EOU plants which has been collected from my friend who is working in EOU plant.
1.     Cenvat credit & Service tax (PIII & EOU)
2.     Proof of export & Rebate
3.     Daily invoicing (PIII & EOU)
4.     DTA sale updation from SAP as a monthly statement with invoice#, product, scrap etc
5.     DTA application
6.     ER1 / ER6
7.     ER2 / ER6
8.     ER4 - annual
9.     ER5 - annual
10.     ER7
11.     Service tax return
12.     CT3 request
13.     Updation of CT register
14.     Daily Bond register updation
15.     Daily receipt posting
16.     Daily rewarehousing cert along with Inspector signature
17.     Rewarehousing certifcate for returned material
18.     Old Daily rewarehousing cert along with Inspector signature upto 31.12.2007
19.     Department queries - PIII
20.     Department queries - EOU
21.     Statutory formalities -
22.     MEPZ application for new products, rejection, norms fixation, subcontract, DTA entitlement, free sample, re-export, debonding
23.     J1ID updation
24.     Cenvat reconciliation for both PIII and EOU
25.     Recredit for past, present and future
26.     Updating of central excise cases
27.     QPR & APR , Quarterly CST refund claim, input drawback claim
28.     Handling of internal / cera audit
thanks
G. Lakshmipathi

What all the register requires in EOU (Export oriented unit)

Dear Gurus,
                   Can any body tell me that what all the registers that are maintained in EOU (Export oriented unit) . For Example Sales Register ... And so on can anybody list me out the names .
Regards
Shankar

Dear Shankar
Following are the registers maintained in EOU plants which has been collected from my friend who is working in EOU plant.
1.     Cenvat credit & Service tax (PIII & EOU)
2.     Proof of export & Rebate
3.     Daily invoicing (PIII & EOU)
4.     DTA sale updation from SAP as a monthly statement with invoice#, product, scrap etc
5.     DTA application
6.     ER1 / ER6
7.     ER2 / ER6
8.     ER4 - annual
9.     ER5 - annual
10.     ER7
11.     Service tax return
12.     CT3 request
13.     Updation of CT register
14.     Daily Bond register updation
15.     Daily receipt posting
16.     Daily rewarehousing cert along with Inspector signature
17.     Rewarehousing certifcate for returned material
18.     Old Daily rewarehousing cert along with Inspector signature upto 31.12.2007
19.     Department queries - PIII
20.     Department queries - EOU
21.     Statutory formalities -
22.     MEPZ application for new products, rejection, norms fixation, subcontract, DTA entitlement, free sample, re-export, debonding
23.     J1ID updation
24.     Cenvat reconciliation for both PIII and EOU
25.     Recredit for past, present and future
26.     Updating of central excise cases
27.     QPR & APR , Quarterly CST refund claim, input drawback claim
28.     Handling of internal / cera audit
thanks
G. Lakshmipathi

Rejected Qty Production Order

Suppose I have got a production order for 100 Nou2019s. I have maintained the rejection percentage as 2%. I have maintained 4 operations 10, 20, 30 and 40. While running MRP, planned order generated for 102 Nou2019s. After that I have released the production order. Now during confirmation of operation 10, 4 Nou2019s have rejected. So in this case, what will happen? Whether again new planned order will generate? If yes, then for what Qty (2 or 4)? Please explain in detail?

Hi ,
Rejection % u defined that is planned rejection( as per ur past exp.). and rejection happen during operation is unplanned .
It will not create any planned order.

Rework Order after QC Rejection......for Production against Sales Order

Hi All,
Can you help me in the following issue.........?
I have Make to Order production scenario. After Production Order is confirmed material goes for QC inspection and some quantity get rejected ( need rework).
Since I have confirmed total quantity in order confirmation, if I create a rework order with reference to the sales order that will increase the production qty by the rework qty. But I need a rework order to rework on the rejected quantity.
Let me know how to resolve the issue.
Thanks and Regards,
Samar

Hi!,
From your mail it seems that you are doing quality inspection on GR (inspection type 04). Please carry out following steps:
1) At the time of quantity posting on usage decision please put rejected quantity in field against retuen to vendor (i.e. carry out 122 movement for the rejected material). By doing this you will find the delivered quanity on prod order reduced by the rejected quantity.
2) Now create a production order without material (CO07) for the rejected quantity and put the original order as cost receiver in the settlement rule so that all the cost incurred during rework will be settled on original order.
3. Confirm the origianl order / Final operation again for the reworked quantity and make the GR again. This will again create a new inspection lot.
4. Carry out the result recording and UD for this new inspection lot.

How to reuse a rejected IAP product ID

Hi,
my application has been rejected because of a wrong IAP type. (should be non-renewable iso consumable).
I've been asked to create a new IAP using the correct type, this way I don't have to upload a new binary and don't habe to get in line for review again.
I've deleted the faulty IAP, and tried to create a new one using the same product ID. The system tells me this ID has already been used, I'd have to pick a new one. But why? The old ID has been deleted.
Now I'm only doing what the reviewer told me. I really don't want to resubmit a new binary with a new product ID.
Any ideas how to solve this problem?
Thanks in advance
Alex

Hi,
my application has been rejected because of a wrong IAP type. (should be non-renewable iso consumable).
I've been asked to create a new IAP using the correct type, this way I don't have to upload a new binary and don't habe to get in line for review again.
I've deleted the faulty IAP, and tried to create a new one using the same product ID. The system tells me this ID has already been used, I'd have to pick a new one. But why? The old ID has been deleted.
Now I'm only doing what the reviewer told me. I really don't want to resubmit a new binary with a new product ID.
Any ideas how to solve this problem?
Thanks in advance
Alex

Return vendor rejection from production line

Hi,
Guru,
How to return vendor rejection from production line and it should be vendor wise.
regards,
rakesh patel

Hi..
To achieve this requirement there are some developments are required.
e.g.:- One different movement type should be there for handling vendor rejection from production line to transit store.
One different transit store should be there for handling the rejections.
And you must know that particular material has come from which vendor e.g. 10nos are from xyz vendor and 7 nos from abc vendor.
Now you can do the transfer posting thru MIGO from production line to transit store. and can select supplier from partner tab.
Different movement type and storage location would be very helpful for reporting part. And maintain discipline.
Regards
Vivek.

How could it be possible to check the product number here to find that it is not factory reject?, How could it be possible to check the product number here to find that it is not factory reject?

How could it be possible to check the product number online to find that it is not factory rejection?
My product is Iphone 5 by the way.

<https://selfsolve.apple.com/agreementWarrantyDynamic.do>

Material Rejection At Production Floor

Hi,
We are a Manufacturing house, and the below mentioned scenaio is common for us:
We receive Material against a PO, say 10000 PCS, SLoc 1000, Batch 200701.
As per the QC Norms, we pass the entire 10000 PCS,
The MIRO & Payment is done for 10000 PCS.
Material is issue to Prod Stor Loc 1001 for Production.
While doing Assembly, we come to know that 100 PCS are actually rejected.
We want this 100 PCS to be sent back to Vendor as REJECTION with a DEBIT NOTE.
Our Views:
We want to create Damage Stor Loc 1003.
The Material 100 PCS to be moved to S Loc 1003 with Quality Inpection Lot.
The QC Head will give the final UD (can be OK/ REJECTED).
Based on the QC Decision, the OK Material to be moved back to Prod S Loc 1001, and the REJECTED Material will be send back to Vendor.
Pls. guide to solve this issue. Also try to mention the Mov Types.
Regards,

Hi Karn
Please look at the process steps given below, may suits to your requirement.
1) Make goods receipt against PO in to main storage location 1000 managed by stores department (mvmt type:101, stock type: Unrestricted)
2) Transfer the goods to production floor storage location 1001 into quality stock and with generation of inspection lot (mvmt type: 311)
3) Processing of inspection lot and usage decision by QA.
Here we have to see, whether systems supports for 122 from sloc 1001 or not.
warm regards
sairam akundi

In Production Return & Rejected Qty Prod Order wise required

Hi Experts,
In Production, Parent Item to be produced 100. Two Child items are there for the parent Item.
Parent Item A- 100 Qty
Child Item A1- 100 Qty -- Issue method Back flush
Child ItemA2 -100 Qty -- issue method Manual
Child Item A2 Issued Manually. Production Completed........
In the receipt from Production
Parent Item A -90 Qty completed
Child Item A1- 8 Qty Returned (Good Raw Material Returned)
Child Item A2- 3 Qty Returned (Good Raw Material Returned)
Child Item A1 -2 Qty rejected (To be scraped)
Child Item A2 - 7 Qty rejected (To be scraped)
We would like to take query/Report......... Production Order Wise, Child Item Issued, Component Returned, Component Rejected.
Plz Guide Me,
Thanks and Regards,
Manikandan

Hi,
In SAP, for items defined as Back-flush, you cannot change the issue qty of Raw Material components. This will always correspond exactly to the qty of Finished Goods and the relation between the FG qty and the component qty in BOM. In you example, the RM Item A will be issued as 100 qty as the FG produced is 100 qty.
Or if you are recording 90 qty then RM Item A will be consumed automatically equal to 90 qty.
In SAP, the FG reject is prodcued only for numerical record and is recorded in the Receipt from Production screen. Total prodcued qty will be reject qty + completed qty.
The scrap of FG item is not possible as FG item. Fixed qty of Scrap can be defined in the BOM or the production order as a row with negative qty. This will be prodcued automatically based on the qty relationship between Scrap item and the FG item.
Say if in the Production Order for a FG of 100 qty, scrap is produced equal to 20 qty, then this srap item will be entered in the Production Order as a row of -20 qty. When production of X qty is recorded, scrap will be prodcued in the following ratio:
Scrap produced = X * (20/100)
Regards

Production Rejection

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