Purchase Requisition not creating

Finished good item is MRP Type PD with EX lot size
Component items MRP Type VB (manual reorder point) with FX lot size, re-order point quantity set, and safety stock quantity set.
Since upgrade from 4.6c to ECC 6.0, we are finding that ROP items that are components are not creating Purchase Requisitions with the MRP run.
My component item has 93,000 units in inventory. Safety stock is at 60,000 units and my re-order point is 90,000 units. All within Replenishment lead time, I have a CusOrd requirement for 16000 units (which takes the level below my re-order point) and I have an OrdRes (make-for-stock production) requirement for 20000 units which then takes me below my safety stock level. We have found that MRP is not creating the Purchase Requisition so now we are desperately low on inventory for future requirements.
Has anyone else experience this problem in ECC 6.0?
Gina

i know its something foolish.
but can u run the MD01 , give that plant where the material is maitained.
oh! now first of all, when ur stock falls below ROP, check r u getting any entry in the Planning file entry for that material.
if the entry is not there then there is some issue with ur mrp type
or regenrate the planning file entry again once.
if entry is there , then after MRP run u should get that planned order.
Let me know.
Regards
Pravin Mukkawar
TCS-SAP PP APO

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Yesterday you wrote Max lot size     is   11 today Max lot size is        0
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Purchase Requisition not creating

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