QM operation in Master Recipe

Hi Experts,
We maintain QM operations in the Master recipe along with PP operations.
In my scenario - operations are maitained in following order
1)QM operation 1
2)PP operation 1
3)QM operation 2
4)QM operation 3
5)PP operation 2
Now untill and unless Quality validate the QM operation 1 , PP cant be able to confirm PP operation 1 .
Same like in order for operation 2 and 3.
Plz guide to map the scenarios.
Regards
saurabh

Dear Saurabh
You need to make the Sequencing also mandatory
in OPK4> For order type plant > in Generally valid settings maintain under Operation sequence > Error when operation sequence is not adhered to
By this it makes the operation 10 to be confirmed for operation 20 to be confirmed
Also make the overdelivery tolerance - error when overdelivery tolerance is exceeded
Regards
Gajesh

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Deleting operations in master recipe of process orders

Dear Guru's,
I want to delete the operations in master recipe of process orders. The operation numbers are different in different process orders. This activity has to be performed on bit large number of process orders. Can anyone help me in providing the process for doing this activity in mass. Any suggestions?
Thanks in advance.
Regards
Kalyan

Dear Kalyan,
Why do you want to delete the operations(basically phases)at process order level?
If it's really required to execute the Shop floor activties and if the order numbers is huge in number means then in my
understanding only a LSMW/BDC can help you,but technically I'm concerned about selecting the operation/phases for deletion
by passing on the confirmation number or operation number for a particular process order.
If it would be the latest operation/phase for a product means then make the changes in the master recipe so that the same is
getting copied into the process orders in the future.
Check and correct me if I'm wrong.
Regards
Mangalraj.S

Read the valid Operation/Activity Master Recipe data using an FM

Dear all,
Can anyone guide me to a function module, which could read the relevant master recipe data taking the validity date into consideration. i.e. the function module should return the correct valid data based on the Key Date.
Is there such a function module, and could anyone give an example of using this.
Thanks & Best Regards,
Dabre

Hi Ravi,
Thanks for the response, but does not seem like this FM would give me the required information, since this seems to be taking the process order number etc as the importing parameters.
I would need to pass something like the recipe type, recipe group and maybe the recipe counter along with the Key Date inorder to get the valid operations/activities for the period.
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Relationship between operations in Master recipe

Hi,
we have to maintain relationships between Operations in % (when 30% or operation is done u2013 the second can start).
Is this function available? Please elaborate.
regards,
Mohit

Hi,
You can have relationship assigned to the Phases.
Pl go thro the SAP help link about the Phase Relationship
http://help.sap.com/SAPHELP_470/Helpdata/EN/89/a42307461e11d182b50000e829fbfe/content.htm
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JK

Master recipes operations not getting transfered in SNP PDS to APO from R3

Hello APO Gurus,
I am trying to transfer SNP PDS for master receipes from R3 to APO.
Issue description::
The operation is not getting transfered correctly , some system default operation "010 generated Operation (from Planned Delive)" is getting generated in APO, also activity and resource capacity is not getting transfered. This situation exist for one plant 1000, for other plant 1100 the SNP PDS created correctly.
i have following points:
1. Is there some customizing setting missing on R3 or APO side for plant 1000 tbefore SNP PDS transfer
2. What need to be checked on master recipes data in R3,
i have checked on below points
1. FG Materials and all the Component Material to be in APO in a Active Integration Model.
2. BOM & Routing and Production Version setup correctly.
3. The Routing Operations have to Relevant to 'SCHEDULING'.
4. Try deleting the existing Integration model for materials & re-create new IM & activate.
Please help me to send SNP PDS correctly to APO to take heuristic run.
Regards
Gajendra
Edited by: Gajendra_APO on Aug 23, 2011 1:14 PM

Hi,
It is good that you have given your already checked points.
Please check the following things also and try to retransfer the PDS.
1. Check your resource in ECC, whether you have maintained the Process formula.
2. Check you have maintained some values in Master Recipe for processing time
3. Check whether the resource has been transferred for your plant 1000 to APO and an active IM exists.
4. Also check the type of the resource transferred to APO. It should be a single-mixed/ multi-mixed or bucket resource.
Hope this will help you to solve the issue.
Regards,
Manimaran M.

Master Recipe - Operation Scrap

Hello,
We use master recipes. We are trying to maintain scrap% value for an operation/phase, and I don't this field on the screens.
Any thoughts? Is there a way to maintain scrap at operation level if we use Recipe?
I tried OP5D and I see that Scrap field is already listed as an Input field.

Hello
There is no operation scrap for master recipe and the phase scrap cannot be directly entered into the recipe like it is in the routings.
You can use material quantity calculation to calculate any loss during the phases.
Best regards
Caetano Almeida

Master Recipe operation / phase "Valid to date"

I am developing a production master data report, where Master Recipe operation / phase "Valid to date" (PLPOD-DATUB) is required. I have searched in structure PLPOD and table PLPO, but not able to find this date. Please help me in this regard.
Thanks in advance.
Regards,
Jack

Hi,
The "valid-to-date" is mainly a concept, that's why you don't find the field in PLPO; it exists in the structure PLPOD.
The "concept" gets a value, I think only when we delete a phase with reference to a change number. The change master's (table AENR) valid-from-date becomes the deleted line's vali-to-date.
So, what you need to do is link PLPO and AENR via the change number, and when deletion indicator in PLPO is, I guess, "1", read the valid-from-date in AENR as your valid-to-date (logically) in PLPO.
Hope that this helps a bit.
Regards,
Mario

Operation Spilits on Master Recipe

I m working on a scheduling formula which can be as Labor Time * Operation Quantity / Base Quantity / Operation Splits / No. of employees. I was not able to find no. of splits sort of field in master recipe. what i guess is that it is for discrete manufacturing and not for process industry although i can use it in formula for process industry and some how it is working perfectly. as per the impact no. of operation split has direct impact on base quantity as in case of change of base quantity if i changed the base quantity with out using no of splits it wont work and if i use it the result is perfect. Can any one explain the phenomena plz.......
Does no. of Employees has same impact as no. of splits teh only difference is that no. of employees is not affected by change in base quantity.
Reply.......

Hi Haque,
You are correct the No.Of splitting is generally used in Discrete Mfg. It is avl in routing operation detailed screen. where you check the box splitting allowed and enter Number of Splits.
As you said somehow it is working fine in your scenario could be taking the value as "1 " i.e. anything divided by 1 will be the same number.
Neither the Base qty Nor the No of employees have any effect on the no. of splits. You can maintain the No.of splits as "1 " it will work fine.
But I suggest you can create a new formula by removing the Operation Split from the denominator.
Regards
radhak mk

Creation of Process Order without assigning master recipe

Hi,
I want to create a process order without having default master recipe for the given material or default operation for the given order type. I want the user to select the master recipe manually in process order. We do not want to use production version also.
We can define the default operation for the order type (OPJG) so that we can create a process order. I do not want a default operation in the process order but the user should select a valid master recipe. If we have default operation in the process order, it serves no purpose as it is never used anywhere.
Is there any way we can achieve this?
Regards,

Hi,
Please find the required details and conditions for creating process orders without master recipe.
http://help.sap.com/saphelp_47x200/helpdata/en/89/a42cb3461e11d182b50000e829fbfe/frameset.htm
Regards
Kannan

BDC for C201(Master Recipe Create)

Dear,
Please help me in the following situation:
I have written a BDC for transaction code C201 for Master Recipe Creation. Its running ok.
But I have doubts like
for the 1st table control:
1) if for one operartion there are more than 1 phases
then what precautions are needed for page down.
for the 2nd level inner table control:
1) I am in the process of coding pagedown for this 2nd table control. If I have to code for it what all precautions will I have to take?
And in total what all precautions will I have to take?
How feasible is this BDC?
I have searched for BAPI, but did not find one.
Kindly help me. I am under client pressure.
Thanks.
Regards,
Shambhavi.
Edited by: Shambhavi Salunkhe on Jun 23, 2008 9:40 PM

Hi,
In C201 transaction we have a table control in the operations screen. below the table control we have some push buttons and a input text field, we can make use this field to handle the table control. If you are insertinga first operation, enter the value in first row of the table control. for the second operation onwards enter max valye like 99999 in the input text box and click on enter. all the previous rows will scroll up and always second row of the table control will be free, so you can put the data in the second row. in the same way you will have some button to handle the other table control too .I hope this will help You
Thanks,
rajinikanth
Edited by: Rajinikanth G on Jun 23, 2008 6:53 PM

Attach a document in master recipe

Hello all,
Is it possible to attach a document (word/pdf) in master recipe?
Is it possible to activate the "services for object" button in transaction C201 or C202?
Will this document flow to the process orders. Please help me with the settings if this is possible.
Thanks
Sameer

Hi,
create one document through CV01N and assign it in master recipies in details screen of operation.
there is one tab as a process tools in genaral data view , select there document and assigne the document created through CV01N.
best regards,
Nilesh I

Creating Process Orders Without a Material and Without a Master Recipe

Hi PP experts, anyone knows if it is possible and how to do create Process Orders Without a Material and Without a Master Recipe?
Thanks!!

Dear,
If you want to use a cleanout recipe
T code CORO
create a order w/o material for rework qty
Make the same entries as described under Creating a Process Order With a Material. Use OPJG config to have a default operation defined for the plant and order type combination.
Please find the required details and conditions for creating process orders without master recipe.
http://help.sap.com/saphelp_47x200/helpdata/en/89/a42cb3461e11d182b50000e829fbfe/frameset.htm
Regards,
R.Brahmankar
Edited by: R Brahmankar on Oct 13, 2008 5:12 PM

Earliest/Latest start - Earliest/Latest finish in master recipe scheduling

Hi everybody,
I'm struggling here to understand why only phases 0061 and 0071 have different earliest and latest starts and finishes.
This is a very simple example with all the relevant phases being set for a 1 hr duration.
This is a sequencial process (0011 - 0021 - 0031 - 0051 - 0061 - 0071 - 0081), except phases 0041 and 0091, which are not relevant for the analysis.
These are the relations of phase 0061:
And these are the relations of phase 0071:
Any idea about what else could I check?
Regards
Fernando

Hi Caetano.
This example uses backward scheduling.
What I don't understand is the different earliest and latest start time for phase 0071 and 0061.
My screenshot shows a example of a master recipe scheduling having as finish date 28/03. So, following a backward scheduling way:
phase 0091: not relevant (duration = zero)
phase 0081: duration = 1 hour. Finish = 24:00:00 / Start = 23:00:00 (for both earliest and latest dates)
phase 0071: duration = 1 hour. But then, latest finish = 23:00:00 and earliest finish = 22:00:00 ...
back to phase 0051 you can see that this doesn't happen.
Basically what I don't get is:
If the operations have a duration of 1 hour each, why latest start of phase 0061 is 21:00:00 and the latest finish of phase 0050 is 20:00:00 and not 21:00:00 ?
Regards
Fernando Luz

Master Recipe Table

Dear All,
I want to find all existing Master Recipe for single plant from the table.
so can i know from which table i can extract all Master Recipe by plant selection?
Regards,
Maulik

Routings/operations
     MAPL                    Allocation of task lists to materials
     PLAS                    Task list - selection of operations/activities
     PLFH                    Task list - production resources/tools
     PLFL                    Task list - sequences
     PLKO                    Task list - header
     PLKZ                    Task list: main header
     PLPH                    Phases / suboperations
     PLPO                    Task list operation / activity
     PLPR                    Log collector for tasklists
     PLMZ                    Allocation of BOM - items to operations

Master Recipe table PLPO

Dear All,
I have a one issue like in Master Recipe Table PLPO Field for Activity Type LAR01 ,LAR02 ,LAR03,LAR04,LAR05,LAR06 Value
does not get Updated even i maintain Activity type and it's value in Master Recipe.
so from which table i can found Activity Type for Particular Operation Phase?
Regards,
Murari Shah

Hi,
Use Database MAPL with WERKS+MATNR Pickup PLNTY,PLNNR & PLNAL
Use Database PLPO With PLNTY,PLNNR & PLNAL obtained above & pickup the required Fields.
I hope this helps.
Regarrds
Raju Chitale

QM operation in Master Recipe

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