Qm order- inspection type 03

For in-process quality inspection for production order (inspection type 03), how is the appraisal cost (ie. cost associated with activities like labour, material, equipment) captured.Can quality order be created for this inpection type?
Also, how are the non-conformity cost captured?

Amit,
If you want QM costs to be captured seperately you could create an internal order for this specific purpose. Accumulate the cost on this order and settle the internal order to the different production orders.
This would be required if there are QM costs incurred which may not be pertaining to a single PO. Also clients may want to capture the costs separately and view them.
For internal order creation refer your CO counter part.
Hope this is useful.
regards
Ram

Similar Messages

GR Purchase Order to Blocked Stock / Inspection Type 01

Hi all,
I want to receive 100 KG of Material X from a purchase order: 95 KG to Quality Inspection Area and 5 KG to Blocked (Stock Category S)
For the 5 KG to be received to the Blocked Stock, I used movement type 103, the material was received to "GR Blcoked Stock".
Then I used movement type 105 to release it. I chose Stock Type "Blocked".
After posting, the material was received to "Quality Inspection Area" and NOT to Blocked Stock. I think the reason was the Inspection Type 01 was activated, so the material was received by default to Quality Inspection Area.
How can I receive a material directly to "Blocked Stock"?
Regards,
Kifah Yacoub

thank you, but it seems you misunderstood my question.
What i want is: How to receive from purchase order to Blocked Stock (Stock Category S).
I tried movement type 103, but it's not exactly what i want.
Thank you

Inspection Type 05 require input purchase order number for rejection

Hi Experts,
I have inspection and needed to reject in QA12.
When inputting the stock posting quantity to return, it prompts the reason for rejection, and required to input purchase order number also.
Since that is material return from production(inspection type 05) with no purchase order number, where in SPRO I can check the setting of this and disable this?
Please kindly advise, thanks!
Regards,
Daniel

Hi SujitSND,
I have some materials in inspection lot which is created from material return in production.
This lot is rejected by QA and needed to return to production line.
When inputting the qualtity field RETURN DELIVERY, system forced me to input Purchase Order number which is not available.
My target is to not needing to input purchase order.
Regards,
Daniel

Inspection type in OPL8 (order type dependent parameters)

HI,
Inspection type we are giving in material master in inspection type field, why we need inspection type field in OPL8 transaction. Is there any specific reason the field having in OPL8. Please advise me if any one knows the reason.
Srini

Hi,
Lets see it with the help of an example.
Lets say there is a material - X, which is supplied to two customers - A & B.
Customer A requires a quality certificate, while the customer B does not need any Quality Certificate or Quality Control. In such case, you can not assign the inspection type at material level.
Here, in this case, you would have 2 order types, one with Inspection Type assigned and the other order type without any Inspection type to meet such requirements. And that looks more practical in terms of monitoring the specific orders, costs incurred for specific order etc.
Revert for more clarifications.
Regards,
Rohit.

Inspection type 03 and QM order

Dear
1.I am not able to assign QM order QL01 by t code QK01 to my finished product to which in material master is activated for inspection type 03
in material master's inspection set up data QM order text box is missing
Pls help me to solve this issue
2.For a single material is it possible to assign different order type for example QL01 for Appraisal cost and QN01 for Non confirmation cost
Thnks in advance
Faisal

1.I am not able to assign QM order QL01 by t code QK01 to my finished product to which in material master is activated for inspection type 03
>In SAP standard the activities for the inspection type '03' are allocated into production order.
>Therefore you cannot assign any QM order to inspection type '03'.
2.For a single material is it possible to assign different order type for example QL01 for Appraisal cost and QN01 for Non confirmation cost
>You don't need to assign the order type 'QN01' into material master.
>The order 'QN01' is assigned to a quality notificaion manually or by configuration.
>QCC0 > Quality Notifications > Notification Processing > Define Costing Parameters > Account Assignment for QM Orders
>Also check SAP help portal.
>http://help.sap.com/saphelp_erp60_sp/helpdata/en/2d/351c93448c11d189420000e829fbbd/content.htm
Regards
Luke

Conflicting inspection types with 101 for Purch Order and 101 for Proc Ordr

We have a material that can be purchased or produced in-house. When we purchase the material, we want to inspect it with a specific inspection plan for purchased material. When we produce the material with a 101 on the process order, we inspect but we typically create the inspection lot when the process order is created and NOT with the 101 GR movement. The process order creation inspection is different from the one we want on the purchase order receipt. We also sometimes have a need to create an inspection lot at the time of a GR on the process order for this material and we have created a 901 movement type (a copy of the 101) for this. However, in IMG customizing we can not update the inspection origin assigned to the movement type. When we try to post a GR to the process order using the 901 movement we get the inspection lot linked to the inspection type for the 101 of the purchase order receipt. I would like to resolve this problem with IMG customization as opposed to using a user EXIT.

Thank you for your responses. I finally had time to test these.
The inspection as the last step in the master recipe is not an option for our process.
Activating the 04 inspection type on the material master QM view, resulted in the 101 for the process order to post into QI and to create an inspection lot. I want the 101 for the process order to post to unrestricted and NOT create the inspection lot. I want the 901 (a clone of the 101) to post into QI and to CREATE the inspection lot. I have changed the configuration in OMJJ to deactivate QM for all 101's with all blanks in special stock and 'F' in Movement Indicator. The 901 movemens have QM active. Any other ideas or settings that I need to check/change?

Inspection type 04 should not generate Insp.lot for specific Process orders

Hi Guyes,
I Want to skip the Inspection lots generation for specific process orders of a particular material during Goods Reciept and stock should be directly posting in to Un-restricted stock.
In the material master assigned with Inspection type 04.
Please advise me the possible options to map this scenario.
regads,
Rao

In QDR1
stage 10-click on insp stage
stage 10
no. of insp : 5
new insp stage : 20
rej : 1
new insp stage : 10
stage 20 - tick on skip
stage 20
no. of skip : say "5"
new insp stage : 10
rej : 1
new insp stage : 10
Now use this DMR in Header of inspection plan of material of process order.
what this will do is after 5 inspections it will skip the next 5 inspection lots.
Make sure :
You can maintain setting for "maximum skip duration in plant level.
In QM view click on Skip & auto UD
Create variant in QA16 & run through QA17
Here in QA17 maintain the duration after which you want to take UD
Also make sure that in selected set maintain stock posting proposal for unrestricted.

Configure another Inspection Type for Production Order

Hi QM Gurus,
I have one scenario, my client wants to have another inspection type for inspection lot origin goods receipt from production because they have this requirement that for some materials they need to have a status profile that will be active for inspection type standard 04. And there are also some materials from goods receipt from production that does not need status profile. Since the only thing that we could assign as specific status profile is to its inspection type. Hence, i need to create another inspection type for lot origin goods receipt from production aside from inspection type 04 that will create automatic inspection lots with different status profiles.I try this in configuration but no inspection lots has been made for new inspection type assigned to LOt origin 04 and also assigned in the material master inspection set-up. How will i do this???
Thanks.
Regards,
Matildo, Edsel
QM Consultant

Hello Edsel,
you can configure for example an inspection type 0401 and activate this inspection type for the inspection origin 04 in customizing. Please look at the following customizing items:
Transaction QCC3
-> Inspection Lot Creation
- Maintain Inspection Types
- Maintain Inspection Lot Origins and Assign Inspection Types
By activating the correspondent inspection type in the material master you can decide which inspection type is used. If you need both then you could think about using the exit QAAT0001 to assign the correspondent inspection type.
Regards
Isabelle

Link of material movement with inspection type

Hello Masters,
I have scenario where component at shop floor will be segregated for inspection. The requirement is to do result/defect recording for those parts and if required then those parts need to be scrapped. So one way of doing that can be to move those parts to either blocked stock or QI stock (ideal option) or to specific storage location so that planning can be taken care of (if material are still in unrestricted then planning will consider those part as OK part and planning may fail). And to record result/defect we require inspection lot, which can be created by using above mentioned material movement.
But problem is how to create inspection lot so that we can do result/defect recording for those materials and scrap those material.
Please note that material master will have QM setup active (inspection type 01 - Goods Receipt Insp. for Purchase Order) and hence we can move material from unrestricted stock to QI stock only through QM.
I am not sure if we should use inspection type 08 - Stock transfer inspection, as there can be many instances of material transfer within plant. And with inspection type 08 active, system will create inspection lot every time there is any material transfer.
One way can be to create new goods movement only for this kind of transfer and new inspection type and link both together. So that when ever material is transferred using that particular goods movement, system creates inspection lot as well as material will be in QI stock. But I am not sure how this is possible or not and if yes then how this can be done.
I know query was too long to read and I think I was clear enough to explain what the requirement is.
It would be great if I can get some guidance from you masters at the earliest convenience as it is bit of importance.
Thanks and regards,
Devang

Hi Devang,
I guess this is Line rejection scenario. Correct me if understanding goes wrong. You have okayed the material against 01 inspection lot and UD has been given. Now you find this material defective on shop floor.
I think the 2nd option suggested by marwadi sounds better. I suggest one more possibility, just check whether feasible.
1.     Create quality notification Q2 type through QM01. While creating you can give references of original PO and material document, which fetch vendor name and material code automatically.
2.     Record defects and all other required information in notification.
3.     After this, you find an option in action box, transfer post unrestricted - >block . Click there. This will transfer the stock from unrestricted to block.
4.     If you want planning persons should not consider this stock as OK, remove block stock from MRP stock availability check. As a result of which stock lying in block will not be considered as available stock.
5.     From block stock you can send this material back to vendor through MIGO. Otherwise you can create return delivery from notification through action box also. Check what is feasible in your case.
Here you need not create inspection lot, no need to use any user exit.
Regards,
Anand Rao

Inspection lot creation for inspection type 05

Hi Gurus,
We have finished material FERT & semifinished material HALB.We have assigned insp. type 02 & 05 in material master of matl. HALB.When we create production order for FERT & confirm the order , inspection lot is generated for matl.HALB of inspection type 02.
Now we are reversing the goods issue by movement type mb1a, movement 262.In customizing for movement 262 inspection lot origin 05 is assigned.
My problem is that when i reverse the goods issue with mvmt.262, inspection lot is not created for insp. type 05. What should be the reason behind this? or are any changes to be done to above setting?
Regards
Ram

Hi Ram,
Just check the SPRO setting SPRO---> Quality Management ->Quality Inspection->inspection lot creation--->inspection for goods movement --->deactivate quality inspection for a movt type.
Here against movt type 262 uncheck the QM not active tick.
It will solve your problem.
Cheers,
Tushar

100% Sampling Procedure is not functioning for Prod. Order - Insp.Type:03

Hi Experts,
We have a number of material as SPARE PARTS.
We are creating Production Order for these Spare Parts.
Inspection Type 03 is used for it.
Customization -> Define Default Values for Inspection Type
Sample  100 % Inspection Check Box is activated
Skips Allowed Check Box is activated.
Material Number : 571113211
QM View
Inspection Type 03 is assigned
100 % Inspection Check box is activated (By Customization Setting)
Skips Allowed Check Box is activated (By Customization Setting)
Routing is created for this material .
For the operation 10, Two MIC are assigned.
For Each MIC the 100% SAMPLING PROCEDURE IS ASSIGNED
Production Order is created with Qty. : 80.
System generates the Inspection Lot.
The result recording screen the u201CINSPECT FIELD  SOLLSTPUMF IS 1 ONLY.
It must be 80.
I am able to record only one entry.
As 100 % SAMPLING PROCEDURE IS ASSIGNED TO THE MIC,
THE LOT SIZE OF THE PRODUCTION ORDER MUST BE THE SAME OF SAMPLING SIZE.
For the manual Inspection type, I just assigned the sampling procedure to the MIC in Inspection Plan.
When I created the Inspection lot the Sampling size with Inspection Lot qty of 80,
I am able to enter the result for the specified MIC 80 times.
 It is working fine for manual Insp. Type  89.
With Best Regards,
Raghu Sharma

Hi Rajaram,
Thanks for your prompt reply.
The issue is solved.
This is the requirement of Inprocess Inspection.
I am assigning the MIC in Routing.
Hence I need the Inspection lot as soon as Production Order is released.
In Material Master QM View, Inspection Type 03.
I have deactivated the 100% Inspection Check Box.
The issue is solved.
With Best Regards,
Raghu Sharma

In-process inspection in repetitive mfg- Inspection type - 13

Hi there,
Can any one please tell me what is the differrence between the inspection type -03 & 13.
As per my understanding the only diff is that 03 is used in discrete mfg & 13 in repetitive mfg...
what is the other differrence ........??
Regrads
Kaushik

Hello Kaushik,
actually you have already found out that 03 is for descrete and 13 for repetive manufacturing. What is the difference?
03 Descrete Manufacturing : Limited production numbers and can be assigned to a customer order. Example: A computer built with various extras (built to order).
Accordingly inspection plans and inspection points assigned can be configured rather freely.
13 Repetitive Manufacturing: Production lines produce the same product in an unlimited number over a longer period of time. Example: Screws M8 x 40 mm (Mass production). In this case inspection plans need a relation to either time, numbers etc.
I hope that this information answers your question.
Regards
Isabelle

Inspection lot with inspection type 03 - Using Inspection plan

Dear friends,
I want to create an inspection lot at the time of production order release (ideally - insp type 03). But I want to use inspection plan as a task list instead of routing for that lot.
Is it possible?
Best Regards,
Avinash

Hi Swapnali,
Was expecting this re-question.
We are at a stage where system is already ready. The routing master data contains large number of alternatives and huge number of parallel sequences. We were looking for a solution in which we would make an inspection plan without touching routing master data. Second I want to create the lot at the time of order release (basically one lot per production order) so don't want to use insp type 04.
In config, I assigned task list type Q in front of lot origin 03 (Maintain Inspection Lot Origins and Assign Inspection Types).
But still system is picking the routing and not inspection plan. Is there a way out?
Regards,
Avinash

Inspection lot for inspection type 10,11,12

Hi,
My requrement is system should generate inspection lot at the time creation of sales order & before PGI.I assigned
inspection type 10,11,12 in QM view in material master.I have a quality planning with usage -3 & status -4.But when I am creating sales order & doing PGI system is not generating inspection lot.
manoj

Hi
check following QCC0>Qulity inspection>Inspection lot creation>Inspection at shipping>
Assign Inspection Lot Origin to Delivery Type
Assign agaist del type:
10 ; Outbound Delivery
11 :Delivery w/o Ref.
similerly for 12
Also
Assign Inspection Type to Delivery Category -->assign inspection lot origin & Inspection type for del catagory
Regards
Sujit

QM view material master (Inspection Type)

Hi there,
 I didn't understood the pragmatic usage of the check box inspection by configuration & inspection by characteristics.......that can be set for the inspection types..........
Please enlighten me ......
Thanks
Kaushik
Message was edited by:
 Kaushik Choudhury

If you set this indicator, the system takes the configurations from the sales or production order into account when inspection lots are created and changes or supplements the inspection specifications in the task list or material specification.
The indicator only works for the following inspection lot origins:
o 01 Goods recipt for purchase order
o 03 Production
o 04 Goods receipt for production order
The indicator cannot be used for the inspection lot origins 10 and 11.
Example
When creating the sales order, the customer defines that the pH value of the product to be manufactured should be between 5.0 and 5.5. When an inspection lot is created for the resulting production order, this tolerance is then copied into the inspection.
Dependencies
The specifications are only copied into the inspection lot if there is a link between the class characteristic and a master inspection characteristic.
Hope this helps you.

Qm order- inspection type 03

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